18 00 020 Removing and installing complete exhaust system (N63)

2001 BMW 330i AutomaticSECTION 18 00 020 Removing and installing complete exhaust system (N63)
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Special tools required:Β 

  • 31 2 220
WARNING: Risk of burning!Β 
Only perform this repair work after engine has cooled down.
Danger of injury!Β 
Removal of the exhaust system must be carried out with the assistance of a second person.

Necessary preliminary tasksΒ 

Support exhaust system with special tool 31 2 220.

Fig 1: Supporting Exhaust System Using Special Tool (31 2 220)
G04742070Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Replace self-locking nuts.

Tightening torque 18 31 1AZ.

Fig 2: Identifying Exhaust System Nuts
G06889334Courtesy of BMW OF NORTH AMERICA, INC.

Unscrew nuts (1).

Tightening torque 18 20 1AZ.

Fig 3: Identifying Silencer Nuts
G06889335Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Remove heat shield (2).

Fig 4: Identifying Heat Shield And Screws
G08485082Courtesy of BMW OF NORTH AMERICA, INC.

Release screws (1).

Tightening torque 18 20 6AZ.

Only when independent heating is fitted: release screw (2) on metering pump.

Tightening torque 18 20 7AZ.

Release screws (3) on underbody panelling.

Remove reinforcement plate (4).

Fig 5: Identifying Reinforcement Plate, Metering Pump And Underbody Panel Screws
G06889336Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 4AZ.

Fig 6: Identifying Exhaust System Nut
G06889337Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Unscrew nuts (1).

Tightening torque 18 20 5AZ.

Fig 7: Identifying Silencer Nut
G08485085Courtesy of BMW OF NORTH AMERICA, INC.

Picture shows the left side, the procedure for the right side is identical.

Slacken nut (1).

Tightening torque 18 20 5AZ.

Detach hose (2) on vacuum unit.

Installation note:Β 

Check vacuum hose (2) for damages.

Replace damaged section of vacuum line and protect it with a woven protective hose.

Fig 8: Identifying Vacuum Unit Hose And Nut
G06889339Courtesy of BMW OF NORTH AMERICA, INC.

Lower and remove exhaust system with assistance of a second person.

Installation note:Β 

Check rubber mount for damage.

If necessary, replace damaged rubber mounts.

Check exhaust system for leak tightness.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.