Inner CV Joint, Checking: Installing

2024 Audi S3 PremiumSECTION Installing
WARNING: This page is about a different car, the 2023 Audi S3, 2023 Audi RS 3, 2023 Audi A3 Quattro, and 2023 Audi A3. However, it is still accessible from the selected car via links, so may be relevant.
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Install in the reverse order of removal while noting the following:

-- Insert the ball hub into the ball cage via two chamfers. The installation position is arbitrary. Press the ball hub into the ball cage.

-- Insert the ball hub -1- with the ball cage -3- and balls -2- upright into joint piece -4-.

GWWN40-11164Courtesy of AUDI OF AMERICA, LLC
  • When inserting, make sure that in each case the wide gap -a- at joint piece contacts narrow gap -b- at the ball hub after swinging in.
    GWWV40-0012Courtesy of AUDI OF AMERICA, LLC
  • Chamfer on inner diameter of ball hub (splines) must face the large diameter of the joint.
  • Make sure to use the markings made during removal to help with assembly.

-- Swing in ball hub, to do so swing out the ball hub far enough from the ball cage -1- -arrows- until the balls have the distance of the running paths.

GWWN40-11166Courtesy of AUDI OF AMERICA, LLC

-- Pivot the ball hub -1- with the balls by pressing forcefully onto the cage -arrow-.

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-- CV joint, checking for function:

  • The CV joint -2- is properly assembled, if the ball hub can be slid back and forth by hand over whole compensation length.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.