Removal And Installation

2017 Volvo XC90 T8 ExcellenceSECTION Removal And Installation

REMOVAL 

NOTE:

Removal steps in this procedure may contain installation details. 

See information about safety information fuel system, refer to: SAFETY INFORMATION FUEL SYSTEM

Remove the following items: 

GLL1027986Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1024830Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

GLL1008296Courtesy of VOLVO CARS CORPORATION

Release the catches.

Remove the marked part.

GLL1039461Courtesy of VOLVO CARS CORPORATION

Release the connector's catch.

Disconnect the connector.

GLL1019828Courtesy of VOLVO CARS CORPORATION

Release the catches.

Fold marked part aside.

GLL1031526Courtesy of VOLVO CARS CORPORATION

Remove the screws.

CAUTION:

There are two different torque specifications, note the year ranges 

Torque: Battery box, to Body, [2016-2017]

  • 13Nm

Torque: Battery box, to Body, [2018-2020]

  • 7Nm

Remove the marked part.

GLL1016440Courtesy of VOLVO CARS CORPORATION

Release the locks.

Fold marked part aside.

GLL1036890Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M8, 24Nm

Fold marked part aside.

GLL1038060Courtesy of VOLVO CARS CORPORATION

Release the lock.

Remove the marked part.

GLL1037514Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

GLL1029597Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M5, 5Nm

GLL1026809Courtesy of VOLVO CARS CORPORATION

Loosen the clips.

Remove the screw.

Torque:  M5, 5Nm

Remove the engine control module (ECM), refer to: ENGINE CONTROL MODULE

GLL1008704Courtesy of VOLVO CARS CORPORATION

Remove the screws.

Torque:  M6, 10Nm

Loosen the wiring harness or move it to the side.

Remove the marked part.

GLL1010393Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

Fold marked part aside.

GLL1014981Courtesy of VOLVO CARS CORPORATION

Remove the screw.

Torque:  M6, 10Nm

GLL1006615Courtesy of VOLVO CARS CORPORATION

Remove the nut.

Torque:  M6, 10Nm

GLL1006627Courtesy of VOLVO CARS CORPORATION

Remove the marked part.

HINT: It may be necessary to twist or turn the component. 

GLL1007482Courtesy of VOLVO CARS CORPORATION

Fold marked part aside.

Remove the following items: 

GLL1008962Courtesy of VOLVO CARS CORPORATION

Disconnect the connectors.

GLL1021302Courtesy of VOLVO CARS CORPORATION

Release the lock.

GLL1000240Courtesy of VOLVO CARS CORPORATION
WARNING:

Be prepared to collect escaping fluid. 

  1. Depress the locking device.
  2. Undo the hose from the connection.

Remove the following items: 

GLL1036940Courtesy of VOLVO CARS CORPORATION

Loosen the hose clamp.

Release the lock.

Undo the hose from the connection.

GLL1000670Courtesy of VOLVO CARS CORPORATION
NOTE:

Make sure that the mating faces are clean and free of foreign material. 

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.