Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Fuel Pump
The fuel pump consists of:
| 1 | Electric pump | 10 | Lifetime filter |
| 2 | Sensor for fuel level measurement | 11 | First filler valve (catflap type) |
| 3 | Level arm | 12 | Connector. |
| 4 | Floats | 13 | Breather port |
| 5 | Sock filter | 14 | Flange |
| 6 | Reservoir containing:
|
15 | Parking heater connection |
| 7 | Safety valve, opens at 700 ± 100 kPa. | 16 | Flow to the engine |
| 8 | Digital jet valve, opens at:
closes at:
|
17 | Closed port |
| 9 | Reducing valve low pressure, only on AWD as well as FWD US, (Low Pressure Relief Valve), opens between 20 and 50 kPa, otherwise closed. | 18 | Bi-flow |
The function of the fuel pump is to ensure that the correct pressure and glow is maintained at the fuel rail on the request of the engine control module (ECM).
The fuel pump are supplied electrically via the pump electronic module (PEM) with variable effect to be able to supply variable fuel pressure/flow and grounded in the bodywork via the pump electronic module (PEM).
The engine control module (ECM) has diagnostics for the fuel pump function to check for correct pressure and electrical open-circuits. The engine control module (ECM) can also diagnose the fuel pump control module. Also see. FUEL PRESSURE REGULATION, DIAGNOSTICS
The fuel pump can be activated and its status read off using the diagnostic tool.
The pressure in the fuel rail can be measured by connecting a manometer to a service nipple. This nipple is on the right-hand end of the fuel rail.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.