Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2009 Volvo S60 Base, FWDFACTORY OEM SERVICE PROCEDURE
External Pages
These are pages that do not belong to the exact selected vehicle (2009 Volvo S60 Base, AWD), but are still accessible from a link in your vehicle's manual. Be very cautious using repair info from here because these pages may not apply to your vehicle.
- Different car
- Section 1 (Brake Bleeding And Disc - General Specifications)
- Section 2 (Special Tools)
- Section 3 (Battery And Mounting - Specifications, Electrical/Electronic)
- Section 4 (Seats - Electric Motor Backrest Angle Connector)
- Section 5 (Cruise Control - Installation Instructions, Accessories)
- Section 6 (Intermittent Fault-Tracing, Checking Wiring And Terminals - General Diagnostics And Tests)
- Section 7 (Battery And Charging System - General Diagnostics And Tests)
- Section 8 (Battery And Mounting - Maintenance & Storage)
- Section 9 (Battery And Mounting - Specifications, Other)
- Section 10 (Control Modules - Design And Function - 1 Of 3)
- Section 11 (Cables And Fuses - General Diagnostics And Tests)
- Section 12 (Cables And Fuses - Specifications, Electrical/Electronic)
- Section 13 (Cables And Fuses - Removal, Replacement And Installation)
- Section 14 (Climate Units & Engine Heater - Component Location)
- Section 15 (Lighting - Removal, Replacement And Installation)
- Section 16 (Climate Units - Cleaning, Inspection And Adjustment)
- Section 17 (Control Modules - Design And Function - 3 Of 3)
- Section 18 (Media, Communication And Navigation - General Diagnostics And Tests)
- Section 19 (Media, Communication And Navigation - Specifications, Electrical/Electronic)
- Section 20 (Media, Communication And Navigation - Removal, Replacement And Installation)
- Section 21 (Transmission - Specifications, Electrical/Electronic)
- Section 22 (Brake Control System - Removal, Replacement And Installation)
- Section 23 (Steering - Removal, Replacement And Installation)
- Section 24 (Shock Absorbers, Anti-Roll And Bar Leveling - Removal, Replacement And Installation)
- Section 25 (Driver Door Module (DDM) & Passenger Door Module (PDM) - General Diagnostics And Tests)
- Section 26 (Driver Door Module (DDM)/Passenger Door Module (PDM) - Specifications, Electrical/Electronic)
- Section 27 (Doors And Lids - Removal, Replacement And Installation)
- Section 28 (Seats & Interior - Removal, Replacement And Installation)
- Section 29 (Supplemental Restraint System Module (SRS) - General Diagnostics And Tests)
- Section 30 (Battery - Removal, Replacement And Installation)
- Section 31 (Interior Equipment - Removal, Replacement And Installation)
- Section 32 (Supplemental Restraint System (SRS) - Specifications, Electrical/Electronic)
- Section 33 (Ignition And Control Systems - Removal, Replacement And Installation)
- Section 34 (Intake And Exhaust System - Cleaning, Inspection And Adjustment)
- Section 35 (Fuel System - Removal, Replacement And Installation)
- Section 36 (Suspension Module (Sum) - Specifications, Other)
- Section 37 (Cooling System - Removal, Replacement And Installation)
- Section 38 (Fuel Tank & Mass Air Flow (MAF) Sensor - Draining, Removal & Installation)
- Section 39 (Fuel System - Cleaning, Inspection And Adjustment)
- Section 40 (Ignition And Control Systems - Specifications, Electrical/Electronic)
- Section 41 (Intake And Exhaust System - Removal, Replacement And Installation)
- Section 42 (Engine - Cleaning, Inspection And Adjustment)
- Section 43 (Engine Management Systems - Design And Function)
- Section 44 (Engine - Removal, Replacement And Installation)
- Section 45 (Engine - Specifications, Mechanical)
- Section 46 (Tightening Torque - Specifications)
- Section 47 (Brake Control System - Test Drive Form)
- Section 48 (Hydraulic-Vacuum-Hydraulic Brakes - Removal, Replacement And Installation)
- Section 49 (Parking Brake - Removal, Replacement And Installation)
- Section 50 (Brakes - Torque Specifications, Mechanical)
- Section 51 (Wheel Brake - Cleaning, Inspection And Adjustment)
- Section 52 (Wheels, Tires, Hubs - Removal, Replacement And Installation)
- Section 53 (Wheel Brake - Removal, Replacement And Installation)
- Section 54 (Instrumentation - Removal, Replacement And Installation)
- Section 55 (Suspension - Tightening Torque)
- Section 56 (Transmission - Lubrication, Tightening Torque)
- Section 57 (Wheel Alignment - Tightening Torque)
- Section 58 (Brake Control System - Design And Function)
- Section 59 (Connectors, Switches & Sensors - Removal, Replacement And Installation)
- Section 60 (Transmission - Removal, Replacement And Installation - 2 Of 2)
- Section 61 (Central Electronic Module (CEM), Cables And Fuses - Component Location)
- Section 62 (Transmission & Gear Selector Assembly - Cleaning, Inspection And Adjustment)
- Section 63 (Transmission - Removal, Replacement And Installation - 1 Of 2)
- Section 64 (Transmission - Inspection, Removal & Installation)
- Section 65 (Accessory Drive Belt - Removal & Installation)
- Section 66 (Rear Axle, Drive Shafts - Removal, Replacement And Installation)
- Section 67 (Wheel Alignment - Cleaning, Inspection And Adjustment)
- Section 68 (Climate Units - Removal, Replacement And Installation)
- Section 69 (Climate Control Module (CCM) - Specifications & Communication)
- Section 70 (Timing Cover Front - Removal & Installation)
- Section 71 (Fenders & Hood - Removal, Replacement And Installation)
- Section 72 (Electrical Accessory Equipment - Removal, Replacement And Installation)
- Section 73 (Doors And Lids - Symptom Related Diagnostic Procedures)
- Section 74 (Electrical Accessories - Design And Function)
- Section 75 (Restraints & Seats - Tightening Torque)
- Section 76 (Cables And Fuses - Specifications, Other)
- Section 77 (Rear Axle, Drive Shafts - Specifications, Other)
- Section 78 (Steering Wheel Module (SWM) & Steering Wheel Angle Sensor Module (SAS) - Specifications, Other)
- Section 79 (Transmission - Specifications, Other)
- Section 80 (Alternator And Regulator - Design And Function)
- Section 81 (Cables And Fuses - Specifications, Mechanical)
- Section 82 (Wheel Brake - Specifications, Mechanical)
- Section 83 (Springs & Shock Absorber - Removal & Installation)
- Section 84 (Jacking Points - Specifications)
- Section 85 (Window - Glass And Sealing Molding)
- Section 86 (Climate Units - General Safety Information)
- Section 87 (Interior Equipment - General Safety Information)
- Section 88 (Cables And Fuses - General Information)
- Section 89 (Cables And Fuses - Special Tools And Equipment)
- Section 90 (Hood - Emergency Opening Procedure)
- Section 91 (Climate Units - General Information)
- Section 92 (Restraint System - Decals & Service Life)
- Section 93 (Transport, Vehicle Storage And Driving Regulation - Service Programs)
- Section 94 (Lubricating And Oil System - Removal, Replacement And Installation)
- Section 95 (Service Reminder Indicator (Sri) - Resetting)
- Section 96 (Battery And Mounting - Removal, Replacement And Installation)
- Section 97 (Bumpers And Attached Components - Removal, Replacement And Installation)
- Section 98 (Lighting - Cleaning, Inspection And Adjustment)
- Section 99 (Other Electrical Equipment - Cleaning, Inspection And Adjustment)
- Section 100 (Exterior Trim, Glass, Weatherstrips - Removal, Replacement And Installation)
- Section 101 (Interior & Handicapped Controls - Removal, Replacement And Installation)
- Section 102 (Front Wheel Suspension - Removal, Replacement And Installation)
- Section 103 (Transmission Oil Cooler - Cleaning, Inspection And Adjustment)
- Section 104 (Propeller Shaft - Removal, Replacement And Installation)
- Section 105 (Wheel Knuckle, Spring Strut - Cleaning, Inspection And Adjustment)
- Section 106 (Springs - Removal, Replacement And Installation)
- Section 107 (Parking Brake - Adjustment)
- Section 108 (Seats - Electric Motor Backrest Angle)
- Section 109 (Interior - Cleaning, Inspection And Adjustment)
- Section 110 (Auxiliary Heater, Fuel-Operated - Overhaul Instructions)
- Section 111 (Crankcase Ventilation - Cleaning)
- Section 112 (Steering - Cleaning, Inspection And Adjustment)
- Section 113 (Accessory Drive Belt/TENSIONER - Removal & Installation)
- Section 114 (Safety Equipment - Decals)
- Section 115 (HVAC System - Removal And Installation)
- Section 116 (A/C System Refrigerant - Draining, Filling, And Leak Tracing)
- Section 117 (Front Bumper - Removal And Installation)
- Section 118 (A/C System Refrigerant - Vacuum Pumping)
- Section 119 (Interior And Exterior Trim - Removal And Installation)
- Section 120 (Weatherstrips, Sun Visor, And Interior Trim Panels - Removal And Installation)
- Section 121 (Door Mirror Cover - Removal And Installation)
- Section 122 (Door Mirror/Outside Temperature Sensor - Removal And Installation)
- Section 123 (Seat Cushion - Removal And Installation)
- Section 124 (Wiper Mechanism/Control Links - Adjustment)
- Section 125 (Engine Cooling Fan And Coolant - Draining/Filling, Removal And Installation)
- Section 126 (Left- Hand Drive Shaft - Removal And Installation)
- Section 127 (Transmission - Removal And Installation)
- Section 128 (Connecting Breakout Box)
- Section 129 (Engine And Transmission - Removal And Installation)
- Section 130 (Gas Tank And Fuel Level Sensor - Removal And Installation)
- Section 131 (Flanged Joint Assembly And Rivet Removal)
- Section 132 (Fuel Pump/Level Sensor - Removal And Installation)
- Section 133 (Left Half Shaft - Removal And Installation)
- Section 134 (Combined Instrument Panel Surround - Removal And Installation)
- Section 135 (Wiper Arm And Mechanism - Removal And Installation)
- Section 136 (Fault Tracing - Checking Wiring And Terminals)
- Section 137 (Gas Tank - Draining)
- Section 138 (Brake Fluid Level Sensor - Removal And Installation)
- Section 139 (Fuel Pump And Fuel Gauge Sensor - Removal And Installation)
- Section 140 (Pressure Sensor - Removal And Installation)
- Section 141 (Driver/Passenger Airbag And Seat Airbag - Removal And Installation)
- Section 142 (Rear Suspension Position Sensor (Four-C System) - Removal And Installation)
- Section 143 (Transmission Input And Output Speed Sensors - Removal And Installation)
- Section 144 (Phone Module - Removal And Installation)
- Section 145 (Engine Coolant Level Sensor - Removal And Installation)
- Section 146 (Drive Shaft Pulse Wheel - Removal And Installation)
- Section 147 (Engine Oil Level And Pressure Sensors - Removal And Installation)
- Section 148 (Rear Electronic Module And Cargo Compartment Relay/Fuse Box - Removal And Installation)
- Section 149 (Connector Terminal Removal Special Tool - General Information)
- Section 150 (Electrical System - General Information)
- Section 151 (Acceleration Sensors (Four-C System) - Removal And Installation)
- Section 152 (Activating Components/Functions)
- Section 153 (Transmission Control Module - Signal Description)
- Section 154 (Washer Reservoir Filler Pipe - Removal And Installation)
- Section 155 (Battery - Removal And Installation)
- Section 156 (CARPHONE Equipment - Removal And Installation)
- Section 157 (Backrest Heater Pad And Height Adjustment Motor - Removal And Installation)
- Section 158 (Interior Trim - Removal And Installation)
- Section 159 (Driver Door Module And Passenger Door Module - Removal And Installation)
- Section 160 (Connecting Breakout Box To Engine Control Module)
- Section 161 (Engine Control Module - Signal Specification)
- Section 162 (Diagnosis - Description Of Parameters)
- Section 163 (Radio/CARPHONE/Handset - Removal And Installation)
- Section 164 (Fog Lights - Removal And Installation)
- Section 165 (Headlamp High Pressure Washer Nozzle - Removal And Installation)
- Section 166 (Door Inner Handle Cable - Removal And Installation)
- Section 167 (Battery - Testing And Fault Tracing)
- Section 168 (Ground Lighting Bulb In Door Mirror - Removal And Installation)
- Section 169 (Interior Dome Light - Bulb Replacement)
- Section 170 (Center Head Restraint And Backrest Catches - Removal And Installation)
- Section 171 (Backrest, Side Piece, And Upholstery - Removal And Installation)
- Section 172 (Can Network Faults - Supplementary Information)
- Section 173 (Inflatable Curtain Module - Removal And Installation)
- Section 174 (Seat Belts And SRS - Inspection, Removal And Installation)
- Section 175 (Steering Wheel - Removal And Installation)
- Section 176 (Steering Wheel Module And Gear Selector Assembly - Removal And Installation)
- Section 177 (Wheels - Installation)
- Section 178 (Brake Cables - Removal And Installation)
- Section 179 (Front Sub-Frame - Removal And Installation)
- Section 180 (Automatic Transmission (Aw50-42) - Removal And Installation)
- Section 181 (Rear Window And Rear Side Window - Removal And Installation)
- Section 182 (Windscreen And Front Side Door Window - Removal And Installation)
- Section 183 (Radiator/Charge Air Cooler And Engine Cooling Fan - Removal And Installation)
- Section 184 (Cross Stay/Upper Torque Rod - Removal And Installation)
- Section 185 (Front Spring Struts - Removal And Installation)
- Section 186 (Transmission Fluid Change Counter And Adaptation - Resetting)
- Section 187 (Right Drive Shaft Pilot Bearing - Removal And Installation)
- Section 188 (Torque/Angle Tightening Of Screwed Joints)
- Section 189 (Induction Pipe - Removal And Installation)
- Section 190 (Fuel System Pressure Release)
- Section 191 (Cooling System - Draining, Charging, And Bleeding)
- Section 192 (Power Steering Pump And Steering Gear Pressure Pipe/Hose - Removal And Installation)
- Section 193 (Gearbox Aw55-50 - Installation)
- Section 194 (Gearshift Position Sensor, Side Cover, And Control System Solenoids - Removal And Installation)
- Section 195 (Gearbox And Gearshift Position Sensor - Checking/Adjusting, Removal And Installation)
- Section 196 (Control Module And Sensors For Abs And Stability/Traction Control - Removal And Installation)
- Section 197 (Wheel Sensors - Removal And Installation)
- Section 198 (Brake Components - Removal And Installation)
- Section 199 (Upper Engine Stabilizer Brace - Removal And Installation)
- Section 200 (Driver Side Soundproofing Panel - Removal)
- Section 201 (TENSIONER Special Tool 999 5659 - User Instructions)
- Section 202 (Yaw Rate/Lateral Acceleration Sensor - Removal And Installation)
- Section 203 (Throttle Body (Electronic Throttle Module) - Removal And Installation)
- Section 204 (A/C Compressor Temperature Sensor - Removal And Installation)
- Section 205 (Transmission Sensors - Removal And Installation)
- Section 206 (Brake Pedal Sensor - Specifications)
- Section 207 (Engine Control Sensors - Removal And Installation)
- Section 208 (Engine Components - Specifications)
- Section 209 (Throttle Body - Cleaning, Removal And Installation)
- Section 210 (Camshaft Seal And Variable Valve Timing Unit - Removal And Installation)
- Section 211 (Fault Tracing - General Information)
- Section 212 (Three-Way Catalytic Converter (B5244S/S2 1999-, B5244S/S2 2003-) - Removal And Installation)
- Section 213 (Carrier Plate - Removal And Installation)
- Section 214 (Automatic Transmission (Aw50/51 AWD And Aw55-50/51SN) - Removal And Installation)
- Section 215 (Three-Way Catalytic Converter - Removal And Installation)
- Section 216 (Upper Torque Rod - Removal And Installation)
- Section 217 (Transmission Connectors - Disconnecting And Connecting)
- Section 218 (Key Interlock Cable Guide Sleeve - Removal And Installation)
- Section 219 (Exhaust Manifold And Gasket - Removal And Installation)
- Section 220 (Flanged Joint - Assembling)
- Section 221 (Transmission Control Module Frozen Values - Description)
- Section 222 (Engine Compartment Central Electrical Unit - Removal And Installation)
- Section 223 (Flywheel And Variable Valve Timing Unit - Checking/ Adjusting, Removal And Installation)
- Section 224 (Fuel Line Lock - Removal And Installation)
Factory Service Tools
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Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
