Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLVO2007V50 L5-2.4L VIN 38 B5244S4REPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSFUEL LEVEL SENSORSERVICE AND REPAIRFUEL PUMP AND LEVEL SENSOR UNIT
2007 Volvo V50 L5-2.4L VIN 38 B5244S4
Fuel Pump and Level Sensor Unit
2007 Volvo V50 L5-2.4L VIN 38 B5244S4SECTION Fuel Pump and Level Sensor Unit
Fuel pump and level sensor unit
Note! Some variation may occur. However, the essential information in the illustrations is always correct.
Removing
Remove the fuel tank. Removal and Replacement
Note! Ensure that the lever on the level sensor is not damaged when removing the pump.
Remove:
- the large plastic nut, 1 pc. Use: 999 7111 Spanner 999 7111 Spanner
- the pump.
Transfer of suction line (for vehicles equipped with auxiliary heater)
Remove the plug for the suction line from the underside of the level sensor, use a 9 mm socket.
Transfer the suction line to the new fuel pump.
Installing
Note! For tightening torques, see Specifications. Tightening Torque
Note! Ensure that the lever on the level sensor is not damaged when installing the pump.
Install:
- new O-ring
- the level sensor
Note! The marking on the level sensor must be aligned with the marking on the fuel tank.
- the 1 large plastic nut. Use: 999 7111 Spanner 999 7111 Spanner.
Install the fuel tank. Removal and Replacement
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.