2004 Volvo XC90 Base, FWDFACTORY OEM SERVICE PROCEDURE

Mechanical Function, Overview

Fig 1: Active On Demand Coupling Mechanical Function Overview
GLL107823Courtesy of VOLVO CARS CORPORATION
  1. Pressure plate
  2. Rollers for axial piston
  3. Rollers for working piston
  4. Axial piston
  5. Working piston
  6. Input shaft
  7. Cam disc
  8. Housing for outer clutch driven plates
  9. Outer clutch driven plates
  10. Inner clutch driven plates
  11. Compression springs
  12. Output shaft

The engine torque is transferred to the propeller shaft via the transmission. The input shaft is separated from the output shaft. The disc package must be applied to transfer torque to the rear axle. Inner and outer wet clutch plates are the power transmission points between the input and output shafts.

The cam disc, which is sine shaped, rotates at the same speed as the propeller shaft. The axial piston rollers run on the cam disc's roller coaster and press the axial piston in and out, which creates an oil pressure which acts on the working piston, which in turn applies the disc package.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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