Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Volvo XC90 Base, FWDFACTORY OEM SERVICE PROCEDURE
Torque Specifications
TORQUE SPECIFICATIONS
| Application | Ft. Lbs. (N.m) | |
|---|---|---|
| Generator Belt Pulley | ||
| Fixed Pulley | 48 (65) | |
| Freewheel | 59 (80) | |
| Generator Mounting Bolt (M8) | 18 (24) | |
| INCH Lbs. (N.m) | ||
| B+ Terminal | 133 (15) | |
| Battery Connector | 22 (2.5) | |
NOTE:
Charging voltage shown in Fig 1
is with a 25-45 amp generator load at about 2300 RPM.
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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