2004 Volvo V70 R, AutomaticFACTORY OEM SERVICE PROCEDURE

Mechanical function, overview

Fig 1: Active On Demand Coupling Mechanical Function Overview
GLL107823Courtesy of VOLVO CARS OF NORTH AMERICA.
  1. Pressure plate
  2. Rollers for the annular piston
  3. Rollers for the operating piston
  4. Annular piston
  5. Operating piston
  6. Input shaft
  7. Cam disc
  8. Housing for the outer plates
  9. Outer plates
  10. Inner plates
  11. Springs
  12. Output shaft.

The gearbox transfers engine torque to the propeller shaft. The input shaft is separate from the output shaft. The multi-plate clutch in the coupling must be engaged to transfer torque to the rear axle. The inner and outer wet multi-plate clutch are the transfer point between the input and output shafts.

The sinusoidal cam disc rotates at the same speed as the propeller shaft. The annular piston rollers act on the cam disc to press the annular piston in and out. This creates an oil pressure which affects the operating piston, which in term engages the multi-plate clutch unit.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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