Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Volvo V70 Base, 2.4 61, StandardFACTORY OEM SERVICE PROCEDURE
Fuel System - Removal, Replacement And Installation
- Control System (B5234T3; 2001-2004)
- Control System (B5244S; 2001-2007)
- Control System (B5244S6; 2003-2006)
- Control System (B5244T3; 2001-2003)
- Control System (B5244T5; 2005-2007)
- Control System (B5254T2; 2003-2004)
- Control System (B5254T2; 2005-2007)
- Control System (B5254T4; 2004-2007)
- Control System (B5254T4, TF-80SC AWD; 2006-2007)
- Fuel Pump (FP) And Filter (2001-2007)
- Fuel Pump (FP) And Filter (B5234T3; B5244T3; 2001-2002)
- Fuel Pump (FP) And Filter (B5234T3; 2003-2004)
- Fuel Pump (FP) And Filter (B5244S; 2001-2007)
- Fuel Pump (FP) And Filter (B5244S; B5254T2; 2003-2005)
- Fuel Pump (FP) And Filter (B5244S6; 2005)
- Fuel Pump (FP) And Filter (B5244S6; 2003-2005)
- Control module fuel pump (FP), replacing
- Notes
- Removal
- Preparation
- Vehicles with fuel pump module located on fuel tank
- Replacement
- Vehicles with fuel pump module located in spare wheel well's right trailing edge
- Vehicles with fuel pump module originally located on fuel tank
- Vehicles with fuel pump module originally located in spare wheel well's right trailing edge
- Level sensor, replacing
- Control module fuel pump (FP), replacing
- Fuel Pump (FP) And Filter (B5244S6; 2006)
- Fuel Pump (FP) And Filter (B5244T3; 2003)
- Fuel Pump (FP) And Filter (B5244T5; B5254T2; B5254T4; 2006-2007)
- Fuel Pump (FP) And Filter (B5244T5; 2005)
- Fuel Pump (FP) And Filter (B5254T4; 2004-2005)
- Fuel Tank Fuel Lines And Evaporative System (B5244S6; 2003-2006)
- Carbon filter container, replacing
- Fuel tank, replacing
- Notes
- Removal
- Installation
- Tightening torque
- Transferring components
- Transferring fuel pump (FP)
- Installing tank
- Installing rear suspension
- Installing brake cable for parking brake
- Installing brake caliper
- Installing heat deflector plate
- Installing exhaust system
- Installing screws for upper spring seat
- Installing cover for level sensor/fuel pump (FP)
- Finishing
- Leak diagnostic unit, replacing
- Fuel Tank Lines And Evaporative System (B5244S, Aw55-50/51SN; B5244S, M56; 2003-2007)
- Fuel Tank Lines And Evaporative System (B5254T2, Aw55-50/51SN; 2004-2007)
- Fuel Tank, Fuel Lines And Evaporative System (B5234T3, Aw55-50/51SN; B5234T3, M56; 2001-2004)
- Fuel Tank, Fuel Lines And Evaporative System (B5244S, Aw55-50/51SN; B5244S, M56; 2001-2007)
- Fuel Tank, Fuel Lines And Evaporative System (B5244S6, Aw55-50/51SN; 2003-2006)
- Fuel Tank, Fuel Lines And Evaporative System (B5244T3, Aw55-50/51SN; 2001-2003)
- Fuel Tank, Fuel Lines And Evaporative System (B5244T3, M56; 2001-2003)
- Fuel Tank, Fuel Lines And Evaporative System (B5244T5, Aw55-50/51SN; B5244T5, M66; 2005-2007)
- Fuel Tank, Fuel Lines And Evaporative System (B5254T2, Aw55-50/51SN; B5254T2, M56; 2004-2007)
- Fuel Tank, Lines And Evaporative System (B5234T3; 2001-2004)
- Fuel Tank, Lines And Evaporative System (B5244S; 2001-2007)
- Fuel Tank, Lines And Evaporative System (B5244S6; 2003-2006)
- Fuel Tank, Lines And Evaporative System (B5244T3; 2001-2003)
- Fuel Tank, Lines And Evaporative System (B5244T3, Aw50/51 AWD; 2001-2002)
- Fuel Tank, Lines And Evaporative System (B5244T5; 2005-2007)
- Fuel Tank, Lines And Evaporative System (B5254T2; 2003-2007)
- Fuel Tank, Lines And Evaporative System (B5254T2, Aw50/51 AWD; 2003-2007)
- Fuel Tank, Lines And Evaporative System (B5254T4; 2004-2007)
- Fuel Tank, Lines And Evaporative System (B5254T4, Aw50/51 AWD; 2004-2006)
- Fuel Tank, Lines And Evaporative System (B5254T4, M66 AWD; 2004-2007)
- Fuel Tank, Lines And Evaporative System (B5254T4, TF-80SC AWD; 2006-2007)
- Injectors And Delivery Lines (B5234T3; B5244T3; 2001-2002)
- Injectors And Delivery Lines (B5234T3; B5254T2; 2003-2004)
- Injectors And Delivery Lines (B5244S; 2001-2002)
- Injectors And Delivery Lines (B5244S; 2003-2007)
- Injectors And Delivery Lines (B5244S6; 2003-2006)
- Injectors And Delivery Lines (B5244T3; 2003)
- Injectors And Delivery Lines (B5244T5; B5254T2; 2005-2007)
- Injectors And Delivery Lines (B5254T4; 2004-2007)
- Injectors And Delivery Lines (B5254T4, TF-80SC AWD; 2006-2007)
Factory Service Tools
Use the Manual With the Right Hardware
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.
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