2004 Volvo S60 T-5, AutomaticFACTORY OEM SERVICE PROCEDURE

Compression test: Preparations: Preparations

Fig 1: Identifying Charge Air Pipe Sealed With Paper Wipe
GLL108768Courtesy of VOLVO CARS OF NORTH AMERICA.

Remove (applies to turbocharged engines):Β 

  • the charge air pipe over the engine to improve accessibility.

    Seal the charge air pipe with paper wipe as illustrated.

Remove:Β 

  • the upper camshaft belt cover.
  • the cover over the ignition coils.
  • the ignition coils.

    Mark up and put to one side without disconnecting the connectors.

  • the spark plugs.
NOTE:

Separate the connector for the engine speed (RPM) sensor.

Factory Service Tools

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.

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