Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
2004 Volvo S60 Base, 2.4 61, StandardFACTORY OEM SERVICE PROCEDURE
Instrumentation & Warning System - Removal, Replacement And Installation
- Driver Information Module (2001-2009)
- Air quality sensor
- Bulb Driver information module (DIM), replacement
- Driver information module (DIM), replacing
- Sensors For The Check And Warning System (2001-2004)
- Sensors for the check and warning system - Manual transmissions
- Sensors for the check and warning system (gasoline M56 model year 2001)
- Sensors for the check and warning system (D5244T M56 model year 2001)
- Sensors for the check and warning system (gasoline (not CNG/LPG) M56 and M58 model year 2002-2004)
- Sensors for the check and warning system (B5244S6 (CNG) M56 model year 2002-2004)
- Sensors for the check and warning system (B5244S6 (LPG) M56 model year 2002-2004)
- Sensors for the check and warning system (D5244T M56 model year 2002-2004)
- Sensors for the check and warning system (B5254T4 M66AWD model year 2004)
- Sensors for the check and warning system - Automatic transmissions
- Sensors for the check and warning system (gasoline AW55-50 model year 2001)
- Sensors for the check and warning system (gasoline (not CNG/LPG) AW55-50 and AW50AWD model year 2002-2004)
- Sensors for the check and warning system (B5244S6 (CNG) AW55-50 model year 2002-2004)
- Sensors for the check and warning system (B5244S6 (LNG) AW55-50 model year 2002-2004)
- Sensors for the check and warning system (D5244T AW55-50 model year 2002-2004)
- Sensors for the check and warning system (B5254T2 AW50AWD model year 2004)
- Sensors for the check and warning system (B5254T4 AW50AWD model year 2004)
- Replacement procedures
- Pulse wheel, drive shaft, replacing
- Drive shaft, left, replacing
- Drive shaft, right, replacing
- Notes
- Removal
- Cars with viscous coupling
- Installation
- Install the drive shaft in the gearbox / viscous coupling
- Install the drive shaft in the gearbox, the stub axle and the control arm
- Align the drive shaft in the hub and the spring strut in the stub axle
- Adjust the stub axle to the dimension measured prior to removal
- Installing brake components on the stub axle
- Transmission oil / oil filter, replacing
- Notes
- Conditions
- Drain the oil
- Slacken off the nut on the return line for the oil pipe bracket a few turns
- Remove the splash guard under the engine
- Remove the oil pan and the seal
- Remove the oil filter
- Install the oil filter
- Drain off the remaining oil in the torque converter and the oil cooler
- Remove the screw nipple on the oil return line from the connection. Counterhold in the transmission
- Install a plastic hose on the oil return line
- Fill the transmission with oil. There are two different methods. Method 1
- Fill the transmission with oil. Method 2
- When filling (select method 1 or 2)
- Install the oil return line on the transmission
- Lower the car
- Finishing work
- Oil level, checking
- Oil pressure sensor, replacing
- Fuel pump / level sensor for the right-hand fuel tank, replacing
- Draining the fuel tank
- Draining the gas pipe
- Draining the gas tank
- Level sensor for the gas tank, replacing
- Transmission input speed sensor and transmission output speed sensor, replacing
- Sensors for the check and warning system - Manual transmissions
- Sensors For The Check And Warning System (2005-2008)
- Sensors for the check and warning system - Manual transmissions
- Sensors for the check and warning system (gasoline (not CNG/LPG/B5254T4) M56 model year 2005-)
- Sensors for the check and warning system (B5244S6 (CNG) M56 model year 2005-)
- Sensors for the check and warning system (B5244S6 (LPG) M56 model year 2005-)
- Sensors for the check and warning system (D5244TX M56 model year 2005-)
- Sensors for the check and warning system (B5254T4 M66AWD model year 2005-)
- Sensors for the check and warning system (D5244TX M66 and M66AWD model year 2006-)
- Sensors for the check and warning system - Automatic transmissions
- Sensors for the check and warning system (gasoline (not CNG/LPG/B5254T4) AW55-50 and AW50 AWD model year 2005-)
- Sensors for the check and warning system (B5244S6 (CNG) AW55-50 model year 2005-)
- Sensors for the check and warning system (B5244S6 (LNG) AW55-50 model year 2005-)
- Sensors for the check and warning system (D5244TX AW55-50 model year 2005-)
- Sensors for the check and warning system (gasoline (not CNG/LPG/B5254T4) AW50 AWD model year 2005-)
- Sensors for the check and warning system (B5254T4 AW50AWD model year 2005)
- Sensors for the check and warning system (transmission TF-80SC and TF-80SC AWD model year 2006-)
- Sensors for the check and warning system - Manual transmissions
- Sensors For The Check And Warning System (2009)
- Warning System (2001-2009)
Factory Service Tools
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.
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