Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLVO2003S60 2.4 L5-2.4L VIN 61 B5244SREPAIR AND DIAGNOSISPOWERTRAIN MANAGEMENTCOMPUTERS AND CONTROL SYSTEMSFUEL PRESSURE SENSORSERVICE AND REPAIR
2003 Volvo S60 2.4 L5-2.4L VIN 61 B5244S
Fuel Pressure Sensor: Service and Repair
2003 Volvo S60 2.4 L5-2.4L VIN 61 B5244SSECTION Service and Repair
Fuel pressure sensor, replacement
Removal
Note! As the illustrations in this service information are used for different model years and / or models, some variation may occur. However, the essential information in the illustrations is always correct.
Preparation
Drain the fuel injection system. See Fuel system pressure release Service and Repair.
Removing the fuel pressure sensor
Caution! Collect any fuel spill using paper or similar.
Remove:
- the tie strap for the cable for the fuel pressure sensor. Disconnect the connector
- screw in the fuel pressure sensor
- the fuel pressure sensor.
Installation
Installing the fuel pressure sensor
Install:
- the fuel pressure sensor
- screws for the fuel pressure sensor. Tighten
- tie strap for the cable harness. Connect the cable to the fuel pressure sensor.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.