Example 4

2001 Volvo S40 L4-1.9L Turbo VIN 29 B4204T3SECTION Example 4



Example 4

Socket type housings pin 1362989-4, and corresponding pin housings

Replacement of cable terminals

Open the housing







Hold the housing as shown and open the secondary locking as follows:

- Using a small screwdriver press the catches on the secondary locking in from the side shown in the illustration. A "click" will be heard.

When the secondary locking is pressed in the locking cover slides open and the cavities open.

Extract the cable terminal

Follow instructions in cavity opening with one extraction groove.

Crimp new cable terminal







Crimp new cable terminal as in crimping! a cable terminal.

Insert the new cable terminal in the housing

NOTE: The housing secondary locking must be in the open position as in (NE1).

- Insert the new cable terminal in the housing from the cable side checking that it is in the correct cavity. A "click" indicates that the locking tab has engaged.

Close the housing







Hold the housing as shown and close it by activating the secondary locking as follows:

- Using a small screwdriver press in the catches on the secondary locking from the opposite side. A "click" indicates that the secondary locking has engaged.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.