Governor Pressure Test

1993 Volvo 940 Turbo, 4D Sedan, AW71SECTION Governor Pressure Test
  1. Ensure line pressure is correct before checking governor pressure. See LINE PRESSURE TEST under HYDRAULIC PRESSURE TEST.
  2. With engine off, remove pressure tap plug from governor pressure tap. See Fig 1 . Install pressure gauge on governor pressure tap. Start engine.
  3. Ensure no governor pressure exists with engine idling with shift lever in "D" and "R" positions. Position pressure gauge so governor pressure may be monitored while driving vehicle.
  4. Drive vehicle and note governor pressure at specified speeds. See GOVERNOR PRESSURE SPECIFICATIONSΒ  . Governor pressure should be within specification.
  5. If governor pressure is not within specification, see HYDRAULIC PRESSURE TEST TROUBLE SHOOTINGΒ  . Shut engine off. Remove pressure gauge. Install pressure tap plug.
GOVERNOR PRESSURE SPECIFICATIONS

Vehicle Speed psi (kg/cm (2) )
240
With 3.73:1 Final Drive Ratio
19 MPH 13-21 (.9-1.5)
34 MPH 23-32 (1.6-2.3)
67 MPH 58-75 (4.1-5.3)
With 3.91:1 Final Drive Ratio
19 MPH 13-21 (.9-1.5)
33 MPH 23-32 (1.6-2.3)
64 MPH 58-75 (4.1-5.3)
940 & 940 Turbo
With 3.54:1 Final Drive Ratio
21 MPH 16-24 (3.9-1.7)
34 MPH 24-32 (1.7-2.3)
68 MPH 54-71 (3.8-5.0)
With 3.73:1 Final Drive Ratio
19 MPH 13-21 (.9-1.5)
34 MPH 23-31 (1.6-2.2)
67 MPH 58-75 (4.1-5.3)
With 3.91:1 Final Drive Ratio
18 MPH 13-21 (.9-1.5)
33 MPH 23-31 (1.6-2.2)
64 MPH 58-75 (4.1-5.3)
With 4.10:1 Final Drive Ratio
17 MPH 13-21 (.9-1.5)
45 MPH 23-31 (1.6-2.2)
61 MPH 58-75 (4.1-5.3)
HYDRAULIC PRESSURE TEST TROUBLE SHOOTING

Application Probable Cause
Line Pressure
Low Line Pressure Primary Regulator Valve Or Throttle Valve Sticking, Defective Oil Pump Or Relief Valve, Restricted Oil Strainer, Defective Accumulator Piston
No Line Pressure & Vehicle Will Not Move In "R" Defective Primary Regulator, 2-3 Shift Valve Or Reverse Clutch Sequence Valve, Defective Rear Clutch Accumulator Piston, Loose Center Support Assembly Bolts
High Line Pressure In All Ranges Defective Or Improperly Adjusted Kickdown Cable, Throttle Valve Sticking, Primary Regulator Valve Sticking, Sticking Shift Or Cut-Back Valves
Line Pressure Is Correct But Drops After A Few Seconds Defective Secondary Regulator Valve
Governor Pressure
Pressure Not Within Specification Incorrect Line Pressure, Oil Pressure Leakage In Governor Hydraulic Circuit, Faulty Governor
Fig 1: Identifying Overdrive Solenoid & Pressure Taps
G95J21187Courtesy of VOLVO CARS OF NORTH AMERICA.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.