Removal (740)

1992 Volvo 240 Base, 4D Sedan, Automatic, AW70LSECTION Removal (740)
  1. Remove air bag module and steering wheel. See STEERING WHEEL & AIR BAG MODULEΒ  under REMOVAL & INSTALLATION. Remove upper and lower steering column covers. Remove combination switch operating arms. See Figure .
  2. Remove contact reel connectors from rear side of instrument panel. Remove contact reel. See AIR BAG CONTACT REELΒ  under REMOVAL & INSTALLATION. Remove horn cable.
  3. Remove knee bolster. See Figure . Working inside engine compartment, remove locking pin and bolt on upper joint of steering shaft. See Fig 1 . Remove locking pin for upper bolt of lower joint and slightly loosen bolt. Move steering shaft toward steering gear and free lower steering shaft from steering column.
  4. Remove 3 Phillips screws from lower steering column bearing plate, below steering wheel. See Fig 2 . Using a center punch, loosen locking bolts for bearing housing. Loosen bolt in steering pin. See Fig 3 .
    Fig 1: Removing Upper Steering Shaft Pin & Bolt (740 & 940)
    G92E01803Courtesy of VOLVO CARS OF NORTH AMERICA.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.