Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLVO1991940 TURBO, 4D SEDAN, AW71REPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCEENGINE CONTROLS - ADJUSTMENTSTHROTTLE CONTROLSTHROTTLE LINK ROD
1991 Volvo 940 Turbo, 4D Sedan, AW71
Throttle Link Rod
1991 Volvo 940 Turbo, 4D Sedan, AW71SECTION Throttle Link Rod
Install a .004" (.10 mm) feeler gauge between throttle pulley and idle stop. See Fig 1 . Ensure distance between throttle lever and adjustment screw is .004" (.10 mm). If measurement is not within specification, adjust link rod.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.