Flywheel Assembly: Notes

1987 Volvo 240 GL, 4D Sedan, Automatic, AW70SECTION Notes
WARNING: This page is about a different car, the 1991 Volvo 940, 1991 Volvo 740, and 1991 Volvo 240. However, it is still accessible from the selected car via links, so may be relevant.

The flywheel must be aligned properly or the engine will not start. Install flywheel (manual transmission) or drive plate (automatic transmission). Turn crankshaft to top dead center position for cylinder No. 1. Position flywheel/drive plate on crankshaft so that pin A is 15Β° below horizontal position. See Fig 1.

NOTE: There are two pins. DO NOTΒ  choose the wrong one.

Install new bolts. Apply sealing compound, P/N 1 161 056-5, to bolt threads. Torque to 50 ft.lbs. (70 N.m). Use gear selector 5112 to lock flywheel.

Fig 1: Flywheel/Drive Plate
G50E07353Courtesy of VOLVO CARS OF NORTH AMERICA
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.