Pressure Testing

1987 Volvo 240 GL, 4D Sedan, Automatic, AW70SECTION Pressure Testing

Check breather hose connected between radiator and expansion tank. Fit new hose if hose is cracked. Using a T-piece, connect pressure tester to thin hose connected between radiator and expansion tank. Increase pressure and check opening pressure of expansion tank cap, and for leaks. Opening pressure is 65-85 kPa (9.2-12.0 psi). Check that pressure does not drop noticeably for 3 minutes.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.