Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Pressure Retention Test
-- Set the valve -D- to "Test". Increase the current pressure to 25 mbar (10 in. H2O).
-- Watch the pressure gauge -C- and the flow meter -E-. If the flow quantity decreases and the pressure increases to 10 in. H2O (25 mbar), then the fuel system is full.
Depending on the level in the fuel tank, this procedure may take up to three minutes.
-- After the pressure has stabilized, set valve -D- to "Hold".
- After five minutes the pressure must not drop below 8 in. H2O (20 mbar).
If the pressure is not maintained for five minutes, the leak should be localized as follows:
-- First, check the EVAP canister purge regulator valve 1 for leaks. To do this, clamp off the hose to EVAP canister purge regulator valve 1 using a Hose Clamps - Up To 25 mm 3094 -arrow-.
-- Set the valve -D- to "Test" and repeat the pressure test.
-- Watch the pressure gauge -C- and the flow meter -E-. If the flow quantity decreases and pressure increases to 10 in. H2O (25 mbar), then the fuel system is full.
-- After the pressure has stabilized, set valve -D- to "Hold".
-- If the pressure stops falling, replace the EVAP canister purge regulator valve 1.
If the pressure continues to fall, perform the "fuel system leak test", refer to FUEL SYSTEM LEAK TESTΒ .
After completing the work, perform the "Check tank ventilation system for leaks" guided function using the Vehicle Diagnostic Tester.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.