ABS Control Module -J104- AND ABS Hydraulic Unit -N55-, WITH ABS MARK 60 EC ABS/EDL/ASR/ESP

2012 Volkswagen Jetta TDI, 4D Wagon, Standard TransSECTION ABS Control Module -J104- AND ABS Hydraulic Unit -N55-, WITH ABS MARK 60 EC ABS/EDL/ASR/ESP
WARNING: This page is about a different variant/trim than selected.

Special tools and workshop equipment required 

  • Torque Wrench 5-50Nm VAG1331
  • Torque Wrench VAG1410
  • Brake Pedal Actuator VAG1869/2
  • Bleeder Bottle
  • Tool Set for Brake Bleeding VAS6564
Fig 1: Identifying Sealing Plug Repair Set, Part No. 1H0 698 311 A
GWWN45-0039Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Install the transportation protection after removing the ABS Hydraulic Unit -N55-.

The warranty on the ABS Hydraulic Unit -N55- will not be honored if there is no transportation protection.

1 -

Transport protection for valve domes (foam)

2 -

Sealing plugs M10

3 -

Sealing plugs M12

Removing 

Component Location:

Fig 2: Identifying Brake Booster & Tandem Master Cylinder
GWWM45-10004Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

The ABS Control Module -J104- is attached to the ABS Hydraulic Unit -N55- and is located inside the engine compartment on the right side.

  1. ABS Hydraulic Unit -N55- with ABS Control Module -J104-
  2. brake booster with tandem master cylinder
WARNING:

Do not bend the brake lines near the ABS Hydraulic Unit -N55- !

Use the Vehicle Diagnostic Tester.

  • Chassis 
  • Brake System 
  • Anti-lock braking system ABS/EDS/ASR/ESP Mark 60 EC 
  • Function 
  • Check coding in the ABS control module J104 
NOTE:

Disconnect battery ground strap for all further work. See if a coded radio is installed. Get the anti-theft code beforehand, if necessary.

-- Disconnect the battery, refer to Removal and Installation .

CAUTION:

Disconnecting the battery can result in damage to electronic components.

  • Complete the steps for disconnecting the battery.

-- Remove the noise insulation, refer to Description and Operation .

-- Remove the catalyic converter -1-, refer to Catalytic Converter, Removing And Installing .

Fig 3: Identifying Heat Shield And Nuts
GWWA26-11294Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove the nuts -1- and remove the heat shield -2-, if equipped.

Fig 4: Identifying Nuts And Heat Shield
GWWM45-0234Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the connector from the ABS Control Module -J104- -in direction of arrow-.

Fig 5: Identifying Direction To Release And Remove Connector From Control Module
GWWM45-0235Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the cover -2-.

Fig 6: Identifying Brake Lines
GWWM45-10037Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Unclip the brake lines -1- on the bracket -3-.

-- Insert Brake Pedal Actuator VAG1869/2.

Fig 7: Identifying Brake Pedal Depressor V.A.G 1869/2
GWWA44-0007Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Depress the brake pedal at least 60 mm with the Brake Pedal Actuator VAG1869/2.

-- Remove front left caps -1-.

Fig 8: Identifying Bleeder Screw Cap -1-
GWWN01-10746Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Remove rear left caps -1-.

Fig 9: Identifying Vent Screw Cap
GWWN01-10747Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.