Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Engine, Installing: Notes
Install in reverse order of removal. Note the following:
Servicing clutch
- Vehicles with a manual transmission. Refer to [For transmission(s) 02Q] Description and Operation .
- Vehicles with a DSG transmission. Refer to [For transmission(s) 02E] [For engine(s) CJAA] Description and Operation .
-- Make sure the alignment bushings for centering the engine/transmission are installed inside the cylinder block. Install them if necessary.
Secures the manual transmission to the engine
| Item | Bolt | Nm |
|---|---|---|
| 1 1) | M12 x 55 | 80 |
| 2 1) | M12 x 165 | 80 |
| 3 | M10 x 105 | 40 |
| 4 | M10 x 50 | 40 |
| 5 2) | M12 x 65 | 80 |
| A | Alignment sleeves for centering | |
|
||
Mounting, dual clutch transmission to engine
| Item | Bolt | Nm |
|---|---|---|
| 1, 3, 10 | M12 x 55 | 80 |
| 5 | M12 x 65 | 80 |
| 6, 7, 8 | M10 x 50 | 40 |
| 9 | M12 x 70 | 80 |
| 2, 4 | Starter, securing. Refer to Removal and Installation . | |
| A | Alignment sleeves for centering | |
Vehicles with a manual transmission
-- Install the hydraulic line to the hydraulic clutch. Refer to [For transmission(s) 02Q] Removal and Installation[For transmission(s) 02E] [For engine(s) CJAA] Removal and Installation .
-- Install the gearshift mechanism on the transmission and adjust it if necessary. Refer to [For transmission(s) 02Q] Removal and Installation .
-- Bleed the clutch. Refer to [For transmission(s) 02Q] General Information .
Vehicles with a DSG transmission
-- Install the selector lever cable on the transmission and adjust it if necessary. Refer to [For transmission(s) 02E] [For engine(s) CJAA] Removal and Installation .
For all vehicles
-- Make sure there is enough clearance for the subframe and radiator when installing the engine/transmission sub-assembly.
-- Adjust the subframe mount. Refer to SUBFRAME MOUNT, ADJUSTING .
Make sure the particulate filter is not under tension when installed.
Replace the self-locking nuts, the seals, the gaskets and clamps.
Electrical Connections and Wiring Routing. Refer to 97 WIRING .
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.