Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Exhaust System, Separating And Connecting
A separating point has been provided in the connecting pipe for removing, installing and individual replacement of the center or rear mufflers.
The separating point is marked by a depression around the circumference of the exhaust pipe.
Special tools and workshop equipment required
- Body Saw V.A.G 1523 A or
- Chain Pipe Cutter VAS 6254
- Torque Wrench (5-50 Nm) V.A.G 1331
- Protective Eyewear
- Protective Clothing
Conditions:
- Engine must be cold.
Separating
To prevent injuries from metal shavings, wear protective goggles and protective clothing.
-- Cut the exhaust pipe at the separation point -arrow 2- using for example, the body saw V.A.G 1523 A or the chain pipe cutter VAS 6254 at a right angle.
Joining
-- During installation, position the repair clamping sleeve. Refer to CLAMPING SLEEVE INSTALLED POSITION .
-- When installing the clamping sleeve, ensure that the bolt end -arrow- does not project beyond the lower edge of clamping sleeve:
- Threaded connection points toward the right.
- Tighten the threaded connections evenly.
- Tightening specification, refer to CLAMPING SLEEVE INSTALLED POSITION .
Tailpipe, Aligning
-- Align the rear muffler so that the distance -a- between the bumper cut out and the tailpipes are uniform on the left and right.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.