Torque Converter Housing Leak

2010 Volkswagen Routan SSECTION Torque Converter Housing Leak
1 - PUMP SEAL
2 - PUMP VENT
3 - PUMP BOLT
4 - PUMP GASKET
5 - CONVERTER HOUSING
6 - CONVERTER
7 - REAR MAIN SEAL LEAK
Fig 1: Identifying Potential Converter Housing Fluid Leak Points
GWWUS33657Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

When diagnosing converter housing fluid leaks, three actions must be taken before repair:

-- Verify proper transmission fluid level.

-- Verify that the leak originates from the converter housing area and is transmission fluid.

-- Determine the true source of the leak.

Fluid leakage at or around the torque converter area may originate from an engine oil leak. The area should be examined closely. Factory fill fluid is red and, therefore, can be distinguished from engine oil.

Some suspected converter housing fluid leaks may not be leaks at all. They may only be the result of residual fluid in the converter housing, or excess fluid spilled during factory fill, or fill after repair. Converter housing leaks have several potential sources inspect pump seal (1), pump vent (2), pump bolts (3), pump gasket (4), converter housing (5), converter (6) and a rear main seal leak (7). Through careful observation, a leak source can be identified before removing the transmission for repair.

Pump seal leaks tend to move along the drive hub and onto the rear of the converter. Pump O-ring or pump body leaks follow the same path as a seal leak. Pump attaching bolt leaks are generally deposited on the inside of the converter housing and not on the converter itself. Pump seal or gasket leaks usually travel down the inside of the converter housing.

1 - OUTSIDE DIAMETER WELD
2 - TORQUE CONVERTER HUB WELD
3 - STARTER RING GEAR
4 - LUG
Fig 2: Identifying Possible Sources Of Torque Converter Leakage
GWWUS33659Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

Possible sources of torque converter leakage are:

  • Torque converter weld leaks at the outside diameter weld (1).
  • Torque converter hub weld (2).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.