Power Steering Pump Pulley: Installing

2010 Volkswagen Routan SSECTION Installing

-- Place pulley hub over pump shaft.

Fig 1: Thickness & Installer
GWWUS32967Courtesy of AUDI OF AMERICA, LLC

-- Place a stack of washers approximately 13 mm (0.5 in.) thickness (2) over pulley hub.

NOTE:

Installer, C-4063C, is a combination of installer, Special Tool C-4063B, and forcing screw, Special Tool C-4063-2. It is important to use forcing screw C-4063-2 when performing this procedure.

-- Thread installer (1), C-4063C, completely into internal threads of power steering pump shaft, then rotate installer nut down against washers on pump pulley.

-- Ensuring that special tool and pulley remain aligned with pump shaft, tighten Installer nut, forcing pulley onto power steering pump shaft until washers come in contact with end of pump shaft.

NOTE:

When washers contact end of pump shaft, Installer Nut will no longer rotate.

-- Remove special tool from power steering pump.

-- Install power steering pump on engine.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.