Removal And Installation: Thermostat: Installing

2010 Volkswagen Routan SSECTION Installing
WARNING: This page is about a different variant/trim than selected.
Fig 1: Thermostat Housing
GWWUS58503Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Clean the thermostat housing sealing surfaces.

-- Install the thermostat and gasket into the thermostat housing. For ease of installation, install the bolts into the housing for thermostat and gasket retention.

-- Position the thermostat housing to the intake manifold. Tighten the thermostat housing bolts to 12 Nm (106 in lbs).

-- Install radiator upper hose to the thermostat housing (1).

-- Position and Tighten the radiator upper hose clamp at the thermostat housing (1).

-- Fill the cooling system. Refer to COOLING SYSTEM DRAINING AND FILLINGΒ .

-- Connect the negative battery cable. Refer to BATTERY, DISCONNECTING AND CONNECTING .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.