Fuel Pump Module: Installing

2010 Volkswagen Routan SSECTION Installing
WARNING: This page is about a different car, the 2014 Volkswagen Routan, 2013 Volkswagen Routan, 2012 Volkswagen Routan, and 2011 Volkswagen Routan. However, it is still accessible from the selected car via links, so may be relevant.

-- Install the new fuel pump module O-ring seal to the fuel tank.

CAUTION:

The fuel pump module must be installed correctly to prevent damage to the fuel pump module.

-- Line the fuel pump module mounting tab to the arrow on the fuel tank.

Fig 1: Lining Fuel Pump Module Mounting Tab To Arrow On Fuel Tank
GWWUS64489Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Set the fuel pump module lock ring into place.

-- Install the fuel pump lock ring wrench 9340 (1) and rotate clockwise until the fuel pump module lock ring (2) is seated and locked into place.

Fig 2: Identifying Fuel Pump Lock Ring Wrench 9340 -1- And Fuel Pump Module Lock Ring -2-
GWWUS64485Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect the fuel line quick connect fitting (2) to fuel pump module (3). Refer to QUICK CONNECT FITTING DISCONNECTING AND CONNECTINGΒ .

-- Connect the wiring harness electrical connector (1) to fuel pump module (3).

Fig 3: Identifying Wiring Harness Electrical Connector -1-, Fuel Line Quick Connect Fitting -2- And Fuel Pump Module -3-
GWWUS64481Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Install fuel tank. Refer to FUEL TANKΒ .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.