Integrated Control Unit: Removal

2010 Volkswagen Routan SSECTION Removal

-- Disconnect negative (-) battery cable from battery post and isolate.

-- Using a brake pedal holding tool, depress brake pedal past its first inch of travel and hold it in this position. Holding pedal in this position will isolate master cylinder from hydraulic brake system and will not allow brake fluid to drain out of brake fluid reservoir while brake lines are open.

-- Remove the primary (4) and secondary (1) brake tubes (from master cylinder) at the hydraulic control unit (7).

-- Remove the remaining brake tubes (2, 3, 5, 6) at the hydraulic control unit (7).

Fig 1: Identifying Integrated Control Unit, Hydraulic Control Unit And Brake Tubes
GWWUS1431Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.