Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN2009NEW BEETLE (1C1) L5-2.5L (BPS)REPAIR AND DIAGNOSISSTEERING AND SUSPENSIONSTEERINGTIE RODSERVICE AND REPAIRREMOVAL AND REPLACEMENTTIE ROD ENDS, MODIFIED VERSION
2009 Volkswagen New Beetle (1C1) L5-2.5L (BPS)
Tie Rod Ends, Modified Version
2009 Volkswagen New Beetle (1C1) L5-2.5L (BPS)SECTION Tie Rod Ends, Modified Version
Tie Rod Ends, Modified Version
The manufacturing process for tie rod ends was optimized. This has modified the outer shape and length of thread shaft.
It was then necessary to modify the tie rod ends to match the tie rods => [ Tie Rods, Modified Version ] Tie Rods, Modified Version.
Implemented as a running-change.
The modified tie rod ends have the following identifying characteristics:
A - Right Tie Rod End
1 Hex head on thread shaft, across flats 19 mm
Dimension - a -: 94 ± 0.5 mm
Identification "A" for right
B - Left Tie Rod End
1 Hex head on thread shaft, across flats 19 mm
Dimension - a -: 94 ± 0.5 mm
Identification "B" for left
Identifying Characteristics of Previous Tie Rod Ends
1 Flat for wrench on shaft, with identification " R" or "L", across flats 22 mm
Dimension - a -: 74 - 1 mm
Shaft - arrow - is round
CAUTION!
These tie rod ends must not be installed on tie rods with length - a - 318.9 mm!
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.