Smooth Hoses, Repairing

2009 Volkswagen GTI 2D Hatchback, 2.0 V, StandardSECTION Smooth Hoses, Repairing

The following hose connection types are used for connecting hoses to pumps and washer nozzles or as separating points.

Fig 1: Repairing Smooth Washer Hose
GWWN92-10053Courtesy of VOLKSWAGEN UNITED STATES, INC.

Smooth hoses with a diameter of 5 x 1 mm or 6 x 1 mm can be repaired with a EPDM repair hose section.

-- Trim and remove damaged sections of hose.

-- Select the corresponding EPDM hose -2- and cable ties.

-- Cut a length of EPDM hose -2- so that the smooth tube ends -1- and -3- can be pushed at least 10 mm into the EPDM hose -2-.

-- Secure with cable ties as illustrated -1-.

Fig 2: Securing Hose
GWWN92-10054Courtesy of VOLKSWAGEN UNITED STATES, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.