Differential, Adjusting: Notes

2009 Volkswagen GTI 2D Hatchback, 2.0 D, StandardSECTION Notes

Special tools and workshop equipment requiredΒ 

  • Transmission Support VW 353
  • Magnetic Plate 50 mm Dia.VW 385/17
  • Dial Gauge Holder VW 387
  • Thrust Plate VW 402
  • Punch VW 408 A
  • Thrust Pad 3005
  • Tube 3259
  • Press Tool 3345
  • Torque Wrench (5-50 Nm) V.A.G 1331
  • Kukko extractor 46-58 mm 21/7
  • Kukko Support 22/2

A new differential adjustment is required when the following components have been replaced:

  • Transmission housing
  • Clutch housing
  • Differential housing or
  • Differential tapered roller bearing

Adjustment overview, refer to ADJUSTMENT OVERVIEWΒ .

-- Press the outer race/tapered roller bearing with shim into the clutch housing.

Fig 1: Pressing Outer Race/Tapered Roller Bearing Into Clutch Housing
GWWN39-0734Courtesy of VOLKSWAGEN UNITED STATES, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.