Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSVOLKSWAGEN2007RABBIT 4D HATCHBACK, 2.5 GREPAIR AND DIAGNOSIS (SINGLE PAGE)BRAKESTRACTION CONTROLANTILOCK BRAKE SYSTEM45 ANTILOCK BRAKE SYSTEMDESCRIPTION AND OPERATIONABS MARK 60, ABS, EDL, ASR AND ESP, FROM CALENDAR WEEK 22.2008
2007 Volkswagen Rabbit 4D Hatchback, 2.5 G
Abs Mark 60, Abs, EDL, ASR And Esp, From Calendar Week 22.2008
2007 Volkswagen Rabbit 4D Hatchback, 2.5 GSECTION Abs Mark 60, Abs, EDL, ASR And Esp, From Calendar Week 22.2008
Fig 1: Identifying Assembly Overview: ABS Mark 60, ABS, EDL, ASR And ESP, From Calendar Week 22.2008
- ABS Control Module -J104-
- Removing and installing CONTROL MODULE AND HYDRAULIC UNIT, REMOVING
- Inner Torx bolt
- Use new bolts.
- 2 Nm + 0.8 Nm
- ABS Hydraulic Unit -N55-
- Removing and installing CONTROL MODULE AND HYDRAULIC UNIT, REMOVING
- Brake line
- Master brake cylinder/primary piston circuit to hydraulic control unit
- Identification: Diameter 6.5 mm and tube fitting with M12 x 1 thread
- Brake line
- Master brake cylinder/secondary piston circuit to hydraulic unit
- Identification: Diameter 6.5 mm and tube fitting with M12 x 1 thread
- Brake line
- To left front brake caliper
- Identification: Diameter 5.25 mm and tube fitting with M10 x 1 thread
- Brake line
- to right front brake caliper
- Identification: Diameter 5.25 mm and tube fitting with M12 x 1 thread
- Brake line
- to left rear brake caliper
- Identification: Diameter 5.25 mm and tube fitting with M12 x 1 thread
- Brake line
- to right rear brake caliper
- Identification: Diameter 5.25 mm and tube fitting with M10 x 1 thread
- Brake Booster
- see BRAKE BOOSTER AND MASTER BRAKE CYLINDER OVERVIEW
- Removing and installing BRAKE BOOSTER
- Bracket
- after installing, make sure it fits properly
- Torx® bolt, 8 Nm
- Rubber insulation
- Hex bolt, 8 Nm
- Bracket
- Rubber insulation
- When installing the mount, make sure the rubber insulation does not push out of the bracket.
- Hex nut, 20 Nm
- Heat shield
- Hex nut, 8 Nm
RENDER: 1.0x
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.