Abs Mark 70 (Abs/ASR)

2007 Volkswagen Rabbit 2D Hatchback, 2.5 S, AutomaticSECTION Abs Mark 70 (Abs/ASR)
Fig 1: Identifying Assembly Overview: Hydraulic Unit, Brake Booster/Brake Master Cylinder - ABS Mark 70 (ABS/ASR)
GWWN45-10139Courtesy of VOLKSWAGEN UNITED STATES, INC.
  1. ABS Control Module -J104- 
  2. ABS Hydraulic Unit -N55- 
  3. Brake Line 
    • Master brake cylinder/primary piston circuit to hydraulic control unit
    • Identification: Tube fitting with threads M 10 x 1
  4. Brake Line 
    • Master brake cylinder/secondary piston circuit to hydraulic unit
    • Identification: Tube fitting with threads M 12 x 1
  5. Brake Line 
    • To left front brake caliper
    • Identification: Tube fitting with threads M 12 x 1
  6. Brake Line 
    • To right front brake caliper
    • Identification: Tube fitting with threads M 10 x 1
  7. Brake Line 
    • To left rear brake caliper
    • Identification: Tube fitting with threads M 12 x 1
  8. Brake Line 
    • To right rear brake caliper
    • Identification: Tube fitting with threads M 10 x 1
  9. Inner Torx® Bolt 
    • Use new bolts.
    • 5.5 Nm
  10. Bracket 
  11. Hex Bolt 
    • 8 Nm
  12. Gasket 
    • For brake booster
  13. Brake Booster 
    • On gasoline engines, vacuum is supplied from intake manifold.
    • Functional check:

      -- With engine switched off, depress brake pedal firmly several times (to deplete vacuum in tool).

      -- Depress and hold brake pedal with average foot pressure and start engine. If brake booster is working properly, pedal will be felt to give noticeably under foot (booster assistance becomes effective).

    • Replace as a unit in the event of malfunction (previously, check all vacuum lines).
    • Removing and installing, refer to BRAKE BOOSTER
  14. Seal 
  15. Brake Master Cylinder 
    • Cannot be serviced. Replace as complete unit if malfunctioning.
    • Removing and installing, refer to BRAKE MASTER CYLINDER
  16. Hex Nut 
    • Always replace after removing it.
    • 25 Nm
  17. Sealing Plugs 
    • Coat with brake fluid and press into brake fluid reservoir
  18. Brake Fluid Reservoir 
  19. Cap 
  20. Sealing Plugs 
    • Connection for vacuum hose
  21. Vacuum Hose 
    • Insert into brake booster
  22. Brake Booster Pressure Sensor -G294- 
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.