Fuel Pump Check-Valve, Checking

2007 Volkswagen Rabbit 2D Hatchback, 2.5 S, AutomaticSECTION Fuel Pump Check-Valve, Checking

-- Remove seat bench Rear Seats .

-- Remove cover -1- from fuel delivery unit. Arrow -2- points in direction of travel.

Fig 1: Identifying Cover Of Fuel Delivery Unit & Direction Of Travel
GWWN20-10308Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Disconnect the electrical harness connector from fuel delivery unit.

Fig 2: Connecting Remote Control For VAG 1348 V.A.G 1348/3A With An Adapter Cable To Terminal Of Fuel Pump (FP) And To Battery Plus (+)
GWWN20-10310Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.

-- Connect a hand held remote starter (jumper) to terminal -1- of Fuel Pump (FP) and to battery plus (+).

-- Connect terminals -5- of harness connector and Fuel Pump (FP) using a jumper wire.

WARNING:

Fuel supply line is under pressure! Wear protective goggles and protective clothing to prevent injuries and contact with skin. Before loosening the fuel lines, place a rag around the connection point. Then release pressure by carefully pulling hose off connection.

-- Disconnect supply line -1- from fuel filter input.

Fig 3: Checking Fuel Pump Non-Return Valve
GWWN20-0531Courtesy of VOLKSWAGEN GROUP OF AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.