Part III

2004 Volkswagen Passat GL, 4D Sedan, 2.0 E, AutomaticSECTION Part III
Fig 1: Engine Overview (Part 3)
GW00005029Courtesy of VOLKSWAGEN UNITED STATES, INC.

1 - Cylinder head cover

  • Before installing, clean contact surface of cylinder head with clean shop rag

2 - To turbocharger

3 - Pressure regulator valve

  • For crankcase ventilation

4 - Cap

  • Replace seal if damaged

5 - Sealing sleeve

  • Replace if damaged

6 - 10 Nm

  • First, fasten all bolts hand-tight

7 - Seal for cylinder head cover

  • Only replace together with cylinder head cover
  • Before installing, seal contact surfaces with sealant AMV 174 004 01Β  .

8 - 20 Nm

9 - Lifting eye

10 - 10 Nm

11 - Central harness connector

  • For Pump-Injector unit

12 - From brake booster

13 - Tandem pump

14 - 25 Nm

15 - Supply hose

  • White or with white markings
  • Ensure seated tightly
  • Secure with spring-type clips

16 - Return hose

  • Blue or with blue marking
  • Ensure seated tightly
  • Secure with spring-type clips

17 - Seal

  • Always replace

18 - Bolt

19 - Bracket

  • For fuel filter

20 - Cylinder head

21 - Cylinder head gasket

  • Replace
  • Observe identification
  • After replacing replace entire amount of coolant

22 - Camshaft Position (CMP) sensor -G40-

  • For camshaft position
  • To remove, remove grommet from rear of toothed belt cover

23 - Cylinder head bolt

24 - Pump-Injector unit

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.