Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSVOLKSWAGEN2002PASSAT GLX 4MOTION, 4D SEDANREPAIR AND DIAGNOSISBODY & FRAMEWINDOWSBODY EXTERIOR
2002 Volkswagen Passat GLX 4Motion, 4D Sedan
Body Exterior
2002 Volkswagen Passat GLX 4Motion, 4D SedanSECTION Body Exterior
- 50 Body, front
- Lock carrier
- Tools
- Lock carrier and front bumper reinforcement, assembly overview 09.00
- Lock carrier and front bumper reinforcement, removing and installing 09.00
- Lock carrier and front bumper reinforcement, service position 09.00
- Hydraulic oil cooler, unbolting
- Lock carrier and front bumper reinforcement, assembly overview 10.00
- Lock carrier and front bumper reinforcement, removing and installing 10.00
- Lock carrier and front bumper reinforcement, service position, assembly overview 10.00
- Lock carrier and front bumper reinforcement, moving to service position 10.00
- Fender
- Noise insulation
- Lock carrier
- 55 Hood, lids
- Hood
- Tools
- Hood, assembly overview
- Hood, removing and installing
- Hood, adjusting
- Gas-filled strut, removing
- Releasing gas from gas-filled strut
- Bowden cable for hood lock, assembly overview
- Bowden cable, disconnecting
- Hood lock, assembly overview
- Hood lock, removing and installing
- Hood lock, adjusting
- Hood seal, assembly overview
- Insulation, removing and installing
- Trunk lid (Sedan)
- Tools
- Trunk lid, assembly overview
- Gas-filled strut, removing
- Trunk lid, adjusting 09.00
- Trunk lid, adjusting 10.00
- Trunk lid lock, assembly overview 09.00
- Lock cylinder carrier, removing and installing
- Trunk lid lock and lock cylinder carrier, assembly overview 10.00
- Trunk lid lock and lock cylinder carrier, removing and installing (only US vehicles with emergency release lever) 10.00
- Lock cylinder housing, removing and installing 10.00
- Tailgate (Wagon)
- Tools
- Tailgate (Wagon), assembly overview
- Gas-filled strut, removing
- Tailgate lock (wagon), assembly overview 09.00
- Lock cylinder carrier, removing and installing (wagon) 09.00
- Lock cylinder, removing and installing (wagon) 09.00
- Tailgate lock and lock cylinder carrier, removing and installing 10.00
- Lock cylinder housing, removing and installing 10.00
- Tank flap unit
- Hood
- 57 Front doors/door components/central locking system
- Front door
- Tools
- Front door, assembly overview
- Front door, removing and installing
- Front door, adjusting
- Door handle and door lock , assembly overview
- Lock cylinder housing, removing and installing
- Door handle, removing and installing
- Door lock, removing and installing
- Vehicles with electrical window regulators
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Securing knob for locking rod, removing and installing
- Central locking system
- Central locking and convenience systems, assembly overview
- Batteries for key (non-folding) with radio-frequency remote control, removing and installing
- Batteries for key (foldable) with radio-frequency remote control, removing and installing 07.00
- Battery for key with radio-frequency remote control (foldable), assembly overview 08.00
- Batteries for main key (foldable) with radio-frequency remote control - assembly overview 11.00
- Batteries for main key (folding) with radio-frequency remote control, removing and installing 11.00
- Adaptation of keys with radio-frequency remote control
- Front door
- 58 Rear doors/door components
- Rear doors
- Tools
- Rear door, assembly overview
- Rear door, removing and installing
- Rear door, adjusting
- Door handle and door lock, assembly overview
- Door handle, removing and installing
- Door lock, removing and installing
- Door window, installing to window regulator
- Inner release handle, removing
- Door seals
- Inner door seal, removing and installing
- Rear doors
- 60 Sunroof
- Sunroof with glass panel 07.98
- Tools
- Sunroof with glass panel, assembly overview
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing
- Sun protection, removing
- Drive motor for sunroof, removing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Sunroof installation unit, removing and installing
- Operation without power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 08.98
- Tools
- Function
- Sunroof with glass panel, assembly overview
- Boot, removing and installing
- Glass panel for sunroof, removing
- Glass panel for sunroof, installing
- Glass panel for sunroof, adjusting (height adjustment)
- Panel seal, adjusting
- Panel seal, replacing
- Wind deflector, removing and installing
- Sun protection, removing
- Sunroof drive motor, removing and installing
- Drive motor for sunroof, adjusting ("0" position)
- Automatic rotary switch for sunroof, removing
- Parallel movement, checking
- Parallel movement, adjusting
- Installation unit, removing and installing
- Operation without electrical power to unit
- Slotted guide rail, removing
- Water drain hoses, cleaning
- Sunroof with glass panel 07.98
- 63 Bumper
- Front bumper
- Tools
- Front bumper cover, assembly overview 09.00
- Front bumper cover, removing and installing 09.00
- Release lever, removing
- Guide piece, adjusting
- Front bumper cover, assembly overview 10.00
- Front bumper cover, removing and installing 10.00
- Front bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Installation of license plate holder (US vehicles only)
- Front bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (US vehicles only) 10.00
- Rear bumper (Sedan)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Bumper strip, removing and installing
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Rear bumper (Wagon)
- Tools
- Rear bumper cover, assembly overview 09.00
- Rear bumper cover, removing and installing 09.00
- Rear bumper cover, assembly overview 10.00
- Rear bumper cover, removing and installing 10.00
- Rear bumper cover accessories, assembly overview 10.00
- Protective molding, removing and installing
- Transparent foil, bonding
- Rear bumper cover lower assembly components, assembly overview 10.00
- Bumper carrier and impact absorber, assembly overview (4Motion, all US-vehicles) 10.00
- Front bumper
- 64 Glass
- Flush-bonded windows
- Tools
- Materials
- Windshield, assembly overview
- Plenum chamber cover, removing and installing
- Windshield, removing
- Windshield, installing
- Side window (Wagon), assembly overview 09.00
- Side window (Wagon), assembly overview 10.00
- Undamaged side window, removing
- Damaged side window, removing
- Side window (Sedan), assembly overview 09.00
- Side window (Sedan), assembly overview 10.00
- Side window, installing
- Rear window (Wagon), assembly overview
- Undamaged rear window, removing (Wagon)
- Rear window, assembly overview
- Undamaged rear window, removing
- Damaged rear window, removing
- Installing rear window
- Preparing undamaged window for glazing
- Preparing new window for glazing
- Preparing new window without pre-coating for glazing
- Preparing window flange for glazing
- Installation notes
- Minimum curing time
- Paint damage, repairing
- Cleaning when soiled by adhesive sealing material
- Front door window
- Rear door window
- Flush-bonded windows
- 66 Exterior equipment
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.