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HOMESERVICE MANUALSVOLKSWAGEN2002PASSAT GLS, 4D SEDAN, 1.8 D, AUTOMATICREPAIR AND DIAGNOSISBRAKESPARKING BRAKE SYSTEMBRAKE SYSTEM - MECHANICAL00 - GENERAL, TECHNICAL DATATECHNICAL DATA
2002 Volkswagen Passat GLS, 4D Sedan, 1.8 D, Automatic

Technical data

2002 Volkswagen Passat GLS, 4D Sedan, 1.8 D, AutomaticSECTION Technical data
Fig 1: Front Brake Caliper And Rotor And Related Components
GW00006746Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper FN3 up to VIN 3B X 124 107

Item Engine displacement 1.8l; 2.8l
  Power output kW 110, 142
  ABS yes
Brake master cylinder diameter in mm 23.81  
Brake booster diameter in inches 10  
1 Brake caliper FN3
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 282.5
Brake disc, thickness mm 25  
4 Brake caliper, piston diameter in mm 57
Fig 2: Front Brake Caliper And Rotor And Related Components
GW00006746Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper FN3 from VIN 3B X 124 108 to VIN 3B X 600 000

Item Engine displacement 1.8l; 2.8l
  Power output kW 110; 142
  ABS yes
Brake master cylinder diameter in mm 23.81
Brake booster diameter in inches 10'
1 Brake caliper FN3
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 288
Brake disc, thickness mm 25
4 Brake caliper, piston diameter in mm 57
Fig 3: Front Brake Caliper And Rotor And Related Components
GW00006746Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper FN3, model year 2000

Vehicles from VIN 3B Y 000 001

Item Engine displacement 1.8l; 2.8l
  Power output kW 110; 142
  ABS yes
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake caliper FN3
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 288
Brake disc, thickness mm 25
4 Brake caliper, piston diameter in mm 57
Fig 4: Front Brake Caliper And Rotor And Related Components
GW00006746Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with brake caliper FN3, 15" wheel from model year 2001

Item Engine displacement 1.6l; 1.8l; 1.9l (TDI); 2.0l
  Power output kW 74 (TDI); 75; 81 (TDI); 85; 85 (TDI); 96 (TDI); 110
  ABS yes
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake caliper FN3
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 288
Brake disc, thickness mm 25
4 Brake caliper, piston diameter in mm 57
Fig 5: Front Brake Caliper And Rotor And Related Components
GW00006746Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper FN3, 16" wheel from model year 2001

Item Engine displacement 2.8l
  Power output kW 142
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake caliper FN3
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 312
Brake disc, thickness mm 25
4 Brake caliper, piston diameter in mm 57
Fig 6: Front Brake Caliper And Rotor (HP2, 16 in. Wheel From Model Year 2002)
GW00006747Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper HP2, 16" wheel from model year 2002

Item Engine displacement 4.0l
  Power output kW 202
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake caliper HP2
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 321
Brake disc, thickness mm 30
4 Brake caliper, piston diameter in mm 43
Fig 7: Front Brake Caliper And Rotor (2FN, 17 in. Wheel From Model Year 2002)
GW00006748Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with front brake caliper 2FN, 17" wheel from model year 2002

Item Engine displacement 4.0l
  Power output kW 202
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake caliper 2FN
2 Brake pad, thickness mm 14
3 Brake disc diameter in mm 334
Brake disc, thickness mm 32
4 Brake caliper, piston diameter in mm 42
Fig 8: Rear Brake Caliper And Rotor
GW00006749Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 15" wheel up to model year 1999

Vehicles up to VIN 3B X 600 000

Item Engine displacement 1.8l; 2.8l
  Power output kW 110; 142
  ABS with
Brake master cylinder diameter in mm 23.81
Brake booster diameter in inches 10
1 Brake disc diameter in mm 245
Brake disc, thickness mm 10
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 38
Fig 9: Rear Brake Caliper And Rotor
GW00006749Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 15" wheel, model year 2000

Vehicles from VIN 3B Y 000 001

Item Engine displacement 1.8l; 2.8l
  Power output kW 110; 142
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake disc diameter in mm 245
Brake disc, thickness mm 10
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 38
Fig 10: Rear Brake Caliper And Rotor
GW00006749Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 15" and 16" wheel, front-wheel drive, from model year 2001

Item Engine displacement 1.6l; 1.8l; 1.9l (TDI); 2.0; 2.3l; 2.5l (TDI); 2.8l
  Power output kW 74 (TDI); 75; 81 (TDI); 85; 85 (TDI); 92; 96 (TDI); 110; 110 (TDI); 142
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake disc diameter in mm 245
Brake disc, thickness mm 10
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 38
Fig 11: Rear Brake Caliper And Rotor
GW00006749Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 15" wheel, All Wheel Drive (AWD), from model year 2001

Item Engine displacement 1.8l; 1.9l (TDI); 2.0
  Power output kW 74 (TDI); 81 (TDI); 85; 85 (TDI); 110
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake disc diameter in mm 255
Brake disc, thickness mm 10
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 38
Fig 12: Rear Brake Caliper And Rotor
GW00006750Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 16" wheel in, All Wheel Drive (AWD), from model year 2001

Item Engine displacement 2.8l
  Power output kW 142
  ABS with
Brake master cylinder diameter in mm 25.4
  Brake booster diameter in inches 7 and 8
1 Brake disc diameter in mm 256
Brake disc, thickness mm 22
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 43
Fig 13: Rear Brake Caliper And Rotor
GW00006750Courtesy of VOLKSWAGEN UNITED STATES, INC.

Vehicles with rear disc brakes, 16"/17" wheel, All Wheel Drive (AWD), from model year 2002

Item Engine displacement 4.0l
  Power output kW 202
  ABS with
Brake master cylinder diameter in mm 25.4  
  Brake booster diameter in inches 7 and 8
1 Brake disc diameter in mm 269
Brake disc, thickness mm 22  
2 Brake pad, thickness mm 12
3 Brake caliper, piston diameter in mm 43
RENDER: 1.0x

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