Ignition system components, removing and installing

2002 Volkswagen Golf GLS, 2.0 K, StandardSECTION Ignition system components, removing and installing
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2001 Volkswagen Jetta, 2001 Volkswagen Golf, 2001 Volkswagen GTI, 2000 Volkswagen Jetta, and 2000 Volkswagen Golf. However, it is still accessible from the selected car via links, so may be relevant.

The following list pertains to Fig 1.

  1. Connector 
    • Black, 4 pin
  2. 10 Nm 
  3. Ignition coil with output stage -N70-,-N127-, -N291-, -N292- 
  4. Spark plug, 30 Nm 
  5. 3-pin connector 
    • Contacts gold plated
    • Brown for Knock sensor (KS) 1 -G61-
    • Black for Knock sensor (KS) 2 -G66-
  6. 20 Nm 
    • Tightening torque influences the function of the knock sensor
  7. Knock sensor (KS) 1 -G61-* 
  8. Knock sensor (KS) 2 -G66-* 
  9. Connector 
    • Black, 3-pin
  10. 10 Nm 
  11. Camshaft Position (CMP) sensor 2 - G163-* 
  12. 25 Nm 
  13. Washer 
    • Conical
  14. Hood 
    • For Camshaft Position (CMP) sensor 2 -G163-
    • When installing note fixing arrangement
  15. Ground wire 
    • Only loosen or tighten with ignition switched off
  16. 10 Nm 
    • Only loosen or tighten with ignition switched off
  17. Fig 1: Exploded View Of Ignition System Components
    G03458562Courtesy of VOLKSWAGEN OF AMERICA, INC.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.