Front fender, removing and installing

2002 Volkswagen Golf GLS, 2.0 K, StandardSECTION Front fender, removing and installing
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2002 Volkswagen Cabrio, 2001 Volkswagen Cabrio, 2000 Volkswagen Cabrio, 1999 Volkswagen Cabrio, and 1998 Volkswagen Cabrio. However, it is still accessible from the selected car via links, so may be relevant.
  • Remove radiator grille, bumper and wheel house liner.
  • Remove antenna from fender (if equipped).
  • Remove bolts -1-.
  • Remove stud -2-.
  • Heat fender in area of A-pillar with a hot air blower and pull fender off (if necessary cut through PVC with an utility knife - this requires help from a second mechanic).
    Fig 1: Removing Front Fender
    G03363539Courtesy of VOLKSWAGEN OF AMERICA, INC.
NOTE: PVC must only be heated lightly and briefly. PVC must not change in color or blister.
  • Installing
    • When bolting fender in place, install zink packing AKL 381 035 50 to each bolt contact area.
    Fig 2: Installing Front Fender
    G03363540Courtesy of VOLKSWAGEN OF AMERICA, INC.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.