Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSVOLKSWAGEN2002GOLF GLS (1J1) L4-2.0L (AZG)REPAIR AND DIAGNOSISWINDOWS AND GLASSWINDOWSWINDOW GLASSSERVICE AND REPAIRREMOVAL AND REPLACEMENTPREPARING NEW WINDOW WITHOUT PRE-COATING FOR GLAZING
2002 Volkswagen Golf GLS (1J1) L4-2.0L (AZG)
Preparing New Window Without Pre-Coating For Glazing
2002 Volkswagen Golf GLS (1J1) L4-2.0L (AZG)SECTION Preparing New Window Without Pre-Coating For Glazing
Preparing New Window Without Pre-coating For Glazing
For 2-door Golf and Golf/Jetta Wagon, a new, non-pre-coated side window has been introduced. On new side windows, only PUR-sealing lip - 1 - and spacer - 2 - has still been sprayed.
1. Sealing lip
2. Spacer
3. Washer
NOTE: Application area for adhesive bead - 3 - is not pre-coated and not primed.
- Clean window circumference to width of 20 mm all around using Cleaning solution D 009 401 04.
- Then rub window circumference dry using a lint-free rag.
CAUTION: Ceramic application on window is not primer! It must be primed before application of adhesive sealing material! Only use primer D 009 200 02.
- Now apply primer - 2 - uniformly in one stroke using Applicator D 009 500 25 -1 -.
- Dry time approx. 10 minutes
NOTE: For adhesive bead application, a nozzle must be cut exactly so that adhesive bead can be applied to a width of 8 mm and a height of 12 mm.
All other windows
- Rub pre-coating with a dry, lint-free rag.
CAUTION: Do not prime or use a cleaning solution on pre-coating.
- Using Applicator D 009 500 25 - 1 - (felt ball with wire), apply Activator D 181 801 A1 thinly onto pre-coating - 2 - only.
- Allow activator to air dry for at least 10 minutes.
NOTE:
- Activator must not come into contact with paint - otherwise paint will be damaged.
- Activator must not be applied onto distributing wire for window heater.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.