Evaporator Core: Service and Repair

2001 Volkswagen Cabrio GLS (1V7) L4-2.0L (ABA)SECTION Service and Repair




NOTE: Part numbers are for reference only. Always check with a VW Parts Department for latest parts information.

To remove evaporator housing for disassembly:
- Discharge A/C refrigerant system. Service and Repair
- Drain engine coolant.
- Remove instrument panel and support bracket. Service and Repair
- Remove heater box/evaporator housing. Service and Repair

1 - Seal
2 - Upper evaporator housing
- Seal grooves and contact surfaces with silicone sealant, Part No. AKD 476 KD5 05, or equivalent
3 - Evaporator
4 - Funnel
- To guide sensor tube for A/C evaporator temperature switch -E33-
5 - Air intake ring
6 - Lower evaporator housing
- Seal grooves and contact surfaces with silicone, sealant Part No. AKD 476 KD5 05, or equivalent
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.