Exhaust Gas RECIRCULATION (EGR) System: Testing

1980 Triumph SpitfireSECTION Testing
  1. Check condition of all lines and connections. Start engine and run until normal operating temperature is reached.
  2. While watching EGR valve, open and close throttle several times. The EGR valve should open and close with RPM change, and close immediately when throttle is closed.
  3. Using a hand operated vacuum pump, apply vacuum to EGR valve. Valve diaphragm must retain vacuum when open. If not, clean or replace EGR valve as necessary.
Fig 1: Triumph TR8 Exhaust Gas Recirculation
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • You smell fuel, burning insulation, or see smoke.
  • Brakes feel soft, pull hard to one side, or make grinding noises.
  • The engine overheats, stalls repeatedly, or misfires under load.
  • You are missing required tools, torque specs, or safe lifting equipment.
  • You are not confident in the next step or safety outcome.