Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Air Injection System - CARBURETED Models: Operation
The belt-driven air pump supplies air under pressure through the one-way check valve through an air manifold to the exhaust ports just above the exhaust valves. The air combines with exhaust gases to continue the oxidation process in the exhaust system. The check valve prevents reverse flow in the air injection manifold when exhaust gas pressure exceeds air pump pressure. A pressure relief valve, built into the pump, controls maximum pump output. The pressure relief/diverter valve also dumps air when the engine decelerates, to reduce backfiring.
The gulp valve provides a quantity of air to the intake manifold under high manifold vacuum, such as sudden throttle closure. This additional air compensates for a temporary over-rich mixture caused by evaporation of the residual fuel on the intake manifold walls to form a leaner mixture that will burn in the cylinders.
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Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.