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HOMESERVICE MANUALSTOYOTA2020RAV4 XLE, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 8 (HYBRID BATTERY CONTROL SYSTEM - SERVICE INFORMATION (7 OF 7))FUSE BOXREMOVAL [02/2019 - 10/2019]PROCEDURE
2020 Toyota RAV4 XLE, AWD

Removal [02/2019 - 10/2019]: Procedure

2020 Toyota RAV4 XLE, AWDSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. PRECAUTION 
    NOTE:

    After turning the ignition switch off, waiting time may be required before disconnecting the cable from the negative (-) auxiliary battery terminal. Therefore, make sure to read the disconnecting the cable from the negative (-) auxiliary battery terminal notices before proceeding with work.

  2. REMOVE HV BATTERY 

    Refer to REMOVAL [02/2019 - 10/2019]

  3. REMOVE UPPER HV BATTERY COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  4. REMOVE NO. 1 HV BATTERY SHIELD PANEL 

    Refer to PROCEDURE - Step 4

  5. REMOVE HYBRID BATTERY TERMINAL BLOCK 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Remove the bolt to separate the hybrid battery terminal block from the HV battery.
      GTY910960Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
    2. Disconnect the 2 hybrid battery terminal block connectors to remove the hybrid battery terminal block.
      GTY910961Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      NOTE:

      Insulate the disconnected high-voltage connectors with insulating tape.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.