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HOMESERVICE MANUALSTOYOTA2020RAV4 XLE, AWDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT VARIANT/TRIMSECTION 8 (HYBRID BATTERY CONTROL SYSTEM - SERVICE INFORMATION (7 OF 7))FUSE BOXINSTALLATION [11/2018 - ]PROCEDURE
2020 Toyota RAV4 XLE, AWD

Installation [11/2018 - ]: Procedure

2020 Toyota RAV4 XLE, AWDSECTION Procedure
WARNING: This page is about a different variant/trim than selected.
  1. INSTALL HYBRID BATTERY TERMINAL BLOCK 
    WARNING:

    Be sure to wear insulated gloves and protective goggles.

    1. Connect the 2 hybrid battery terminal block connectors.
      NOTE:

      Make sure that the connectors are connected securely.

    2. Install the hybrid battery terminal block to the HV battery with the bolt.
      GTY928631Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
      *a Pin

      Torque: 7.5 N.m (76 kgf/cm, 66 in.lbf) 

      NOTE:

      Make sure to align the hole of the hybrid battery terminal block with the pin.

  2. INSTALL NO. 1 HV BATTERY SHIELD PANEL 

    Refer to PROCEDURE - Step 2

  3. INSTALL UPPER HV BATTERY COVER SUB-ASSEMBLY 

    Refer to PROCEDURE - Step 3

  4. INSTALL HV BATTERY 

    Refer to INSTALLATION [11/2018 - ]

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.