Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
Inspection [06/2016 - ]: Procedure
- INSPECT BRUSH
- Using a vernier caliper, measure the brush length.
Standard length
22.5 mm (0.885 in)
Minimum length
5.0 mm (0.196 in)
TEXT IN ILLUSTRATION*a Minimum length *b Standard length *c Mark of minimum length Brush If the brush length is less than the minimum, replace the brush assembly.
- Using a dial tension gauge, check the brush spring force.
HINT:
Push in the brush spring and measure the brush spring force where the tip of the brush projects 2.0 mm (0.0787 in.) from the brush holder.
Standard brush spring force
4.1 to 5.3 N (0.4 to 0.5 kgf, 0.9 to 1.2 lbf)
Minimum brush spring force
1.7 N (0.2 kgf, 0.4 lbf)
If the brush spring force is less than the minimum, replace the brush assembly.
- Using a vernier caliper, measure the brush length.
- INSPECT ROTOR AND COIL ASSEMBLY
- Check the resistance.NOTE:
Do not use a megohmmeter or similar tool. It may damage diodes inside.
- Measure the resistance according to the value(s) in the table below.
Standard Resistance (digital tester)
Tester Connection Condition Specified Condition P1, P2, P3, P4, P5, P6 - B P1, P2, P3, P4, P5, P6 (Tester positive)
B (Tester negative)Below 1 Ω P1, P2, P3, P4, P5, P6 (Tester negative)
B (Tester positive)10 kΩ or higher P1, P2, P3, P4, P5, P6 - E P1, P2, P3, P4, P5, P6 (Tester positive)
E (Tester negative)10 kΩ or higher P1, P2, P3, P4, P5, P6 (Tester negative)
E (Tester positive)Below 1 Ω Standard Resistance (analog tester)
Tester Connection Condition Specified Condition P1, P2, P3, P4, P5, P6 - B P1, P2, P3, P4, P5, P6 (Tester positive)
B (Tester negative)10 kΩ or higher P1, P2, P3, P4, P5, P6 (Tester negative)
B (Tester positive)Below 1 Ω P1, P2, P3, P4, P5, P6 - E P1, P2, P3, P4, P5, P7 (Tester positive)
E (Tester negative)Below 1 Ω P1, P2, P3, P4, P5, P7 (Tester negative)
E (Tester positive)10 kΩ or higher If the result is not as specified, replace the rotor and coil assembly.
- Measure the resistance according to the value(s) in the table below.
- Check the resistance.
NO RELATED
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.