Installation [08/2019 - ]: Procedure

1. Install 2 new No. 1 windshield glass stoppers to the vehicle body as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	No. 1 Windshield Glass Stopper
   *2	Vehicle Body

1. Apply Primer G to the windshield glass where the No. 2 windshield glass stoppers will be installed.
   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.
2. Install 2 new No. 2 windshield glass stoppers to the windshield glass at the locations shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Windshield Glass	*2	No. 2 Windshield Glass Stopper
   *a	Backside	*b	Ceramic Notch
   *c	Ceramic Line	d	Center

   Standard

   Area	Specified Condition
   a	14.2 mm (0.559 in.)

1. Using a brush or sponge, coat the contact surface of the windshield glass and windshield outside upper moulding with Primer G as shown in the illustration.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *1	Windshield Outside Upper Moulding	-	-
   *a	Backside	-	-

   Standard

   Area	Specified Condition
   a	6.9 mm (0.272 in.)

   NOTE:

   • Allow the primer coating to dry for 3 minutes or more.
   • Do not coat the adhesive with Primer G.
   • Throw away any leftover primer.
2. Remove the peeling paper from a new windshield outside upper moulding. Install the windshield outside upper moulding as shown in the illustration.

1. Apply Primer G to the windshield glass where the windshield glass adhesive dam will be installed.
2. Remove the peeling paper from the adhesive part of a new windshield glass adhesive dam. Install the windshield glass adhesive dam (adhesive side) to the windshield glass (Primer G area), but exclude the area above the notches on the upper part of the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Backside	*b	Ceramic Notch
   *c	Dam Center Line	-	-

   Standard

   Area	Specified Condition
   a	9.5 mm (0.374 in.)
   b	37.7 mm (1.48 in.)

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

1. Position the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using suction cups, place the windshield glass in the correct position.
   2. Check that the entire contact surface of the windshield glass rim is perfectly even.
   3. Place matchmarks on the windshield glass and vehicle body at the locations indicated in the illustration.
      TEXT IN ILLUSTRATION
      
      

      *a

      Matchmark

      NOTE:

      Check that the stoppers are attached to the vehicle body correctly.

      HINT: 

      • Placing matchmarks is only necessary when installing new windshield glass. When reinstalling the used windshield glass, matchmarks should already be present.
      • When reusing the windshield glass, check and correct the matchmark positions.
   4. Using suction cups, remove the windshield glass.
2. Using a brush, apply Primer M to the exposed part of the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	CORRECT
   *b	INCORRECT
   	Primer M
   	Adhesive

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Do not apply primer to the adhesive.
   • Throw away any leftover primer.
   • Do not apply too much primer.
3. Using a brush or sponge, apply Primer G to the contact surface of the windshield glass.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   TEXT IN ILLUSTRATION
   
   

   *a	Backside	*b	Adhesive Center Line
   	Primer M	-	-

   Standard

   Area	Specified Condition
   a	9.5 mm (0.374 in.)
   b	3.0 mm (0.118 in.)
   c	8.0 mm (0.315 in.)
   d	28.1 mm (1.11 in.)
   e	7.0 mm (0.276 in.)

   NOTE:

   • Allow the primer to dry for 3 minutes or more.
   • Throw away any leftover primer.
   • Do not apply too much primer.

   HINT: 

   If the primer is applied to an area that is not specified, apply non-residue solvent to a clean cloth and wipe off the excess primer before it dries.

4. Apply adhesive to the windshield glass.

   Adhesive

   Toyota Genuine Windshield Glass Adhesive or equivalent

   1. Cut off the tip of a cartridge nozzle as shown in the illustration.

      HINT: 

      After cutting off the tip, use all adhesive within the time written in the table below.

      Usage Time Frame

      Temperature	Usage Time Frame
      35°C (95°F)	15 minutes
      20°C (68°F)	1 hour 40 minutes
      5°C (41°F)	8 hours

   2. Load a sealer gun with the cartridge.
   3. Apply adhesive to the windshield glass as shown in the illustration.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *a	Backside	*b	Adhesive Center Line
      	Adhesive	-	-

      Standard

      Area	Specified Condition
      a	12.0 mm (0.472 in.)
      b	8.0 mm (0.315 in.)
      c	9.5 mm (0.374 in.)
      d	3.0 mm (0.118 in.)

5. Install the windshield glass to the vehicle body.

   Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   1. Using suction cups, position the windshield glass so that the matchmarks are aligned. Press it in gently along the rim.
      TEXT IN ILLUSTRATION
      
      

      *a

      Matchmark

   2. Lightly press the outer surface of the windshield glass to ensure that it is securely fit to the vehicle body.
      NOTE:

      • Check that the windshield glass stoppers are attached to the vehicle body correctly.
      • Check that the vehicle body and windshield glass have a small gap between them.
   3. If necessary, use a scraper to correct the level or position of adhesive that has been applied.

      Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

      TEXT IN ILLUSTRATION
      
      

      *1	Windshield Glass Adhesive Dam
      *2	Adhesive
      *3	Windshield Glass

      HINT: 

      Apply adhesive to any areas where the amount of adhesive is inadequate.

   4. Hold the windshield glass in place securely with protective tape or equivalent until the adhesive hardens.
      NOTE:

      Do not drive the vehicle within the amount of time written in the table below.

      Minimum Time

      Temperature	Minimum Time Prior to Driving Vehicle
      35°C (95°F)	1 hour 30 minutes
      20°C (68°F)	5 hours
      5°C (41°F)	24 hours

6. w/ Windshield Deicer System:

   Connect the windshield deicer connector.

1. Using a brush or sponge, apply Primer G to the windshield glass where the windshield outside moulding will be installed.
   NOTE:

   • Do not apply too much primer.
   • Allow the primer coating to dry for 3 minutes or more.
   • Throw away any leftover primer.

   HINT: 

   If an area other than that specified is coated by accident, wipe off the primer with a clean piece of cloth before it dries.

2. Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002

   Apply Primer G to the windshield outside moulding area "a" shown in the illustration.

3. Install a new windshield outside moulding to the windshield glass as shown in the illustration.

1. Conduct a leak test after the adhesive has completely hardened.
2. Seal any leaks with auto glass sealer.

1. Return the roof headlining assembly to its original position. Refer to the following procedures. (Refer to INSTALLATION [08/2019 - ] ).

Refer to PROCEDURE - Step 1

Refer to PROCEDURE - Step 2

Refer to INSTALLATION [08/2019 - ]

Refer to PROCEDURE - Step 2

Refer to PROCEDURE - Step 3

Refer to PROCEDURE - Step 26

Refer to PROCEDURE - Step 27

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 29

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 33

Refer to PROCEDURE - Step 70

Refer to PROCEDURE - Step 71

Refer to PROCEDURE - Step 72

Refer to PROCEDURE - Step 73

Refer to PROCEDURE - Step 74

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 76

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 78

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 4

Refer to PROCEDURE - Step 6

Refer to PROCEDURE - Step 7

Refer to PROCEDURE - Step 8

Refer to PROCEDURE - Step 9

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 11

HINT: 

Use the same procedure as for the LH side.

Refer to PROCEDURE - Step 60

1. If the forward recognition camera has been replaced with a new one or the windshield glass has been removed and installed, it is necessary to perform Forward Recognition Camera Learning.

   Refer to ADJUSTMENT (SEQUENTIAL RECOGNITION) [08/2019 - ]