Installation

HEATING / AIR CONDITIONING: FRONT AIR CONDITIONING UNIT: INSTALLATION

1. INSTALL AIR CONDITIONING UNIT ASSEMBLY

(a) Install the air conditioning unit with the 2 nuts.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)





2. INSTALL AIR CONDITIONING HOSE AND ACCESSORY (w/ Cool Box)

(a) Lubricate 2 new O-rings with compressor oil and install them to the air conditioning hose and accessory.





Compressor oil:

ND-OIL 8 or equivalent





(b) Install the air conditioning hose and accessory with the piping clamp.

NOTICE:
After connection, check the claw engagement of the piping clamp.

(c) Install the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

3. INSTALL INSTRUMENT PANEL REINFORCEMENT ASSEMBLY

(a) Install the instrument panel reinforcement.

(1) Install the instrument panel reinforcement with the 7 bolts and screw.

for bolt - Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

for screw - Torque : 6.0 Nm (61 kgf-cm, 53 in-lbf)

(2) for Passenger Side:

Using a 12 mm hexagon wrench, install the 2 collars.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(3) for Passenger Side:

Using a T40 "TORX" socket, install the 2 "TORX" bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(4) for Passenger Side:

Install the 2 caps.

(5) for Driver Side:

Install the 3 bolts.

Torque : 18 Nm (184 kgf-cm, 13 ft-lbf)

(6) for Driver Side:

Install the 3 caps.





(b) Attach the clamps and connectors to the wire harness.





4. INSTALL HEATER TO REGISTER DUCT ASSEMBLY

(a) Attach the 2 claws to install the duct.

(b) Install the 3 clips.





5. INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column Installation.

6. INSTALL NO. 3 AIR DUCT SUB-ASSEMBLY





(a) Attach the 2 claws to install the duct.

(b) Install the clip.

7. INSTALL INSTRUMENT PANEL SUB-ASSEMBLY

(a) Install the instrument panel Installation.

8. INSTALL FRONT WIPER MOTOR AND BRACKET

(a) Install the front wiper motor and bracket Installation.

9. CONNECT HEATER WATER INLET HOSE AND HEATER WATER OUTLET HOSE





(a) Connect the 2 heater water hoses.

(b) Using pliers, grip the claws of the clips and slide the 2 clips.

10. CONNECT AIR CONDITIONING TUBE ASSEMBLY

(a) Remove the attached vinyl tape from the tubes.





(b) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

Compressor oil:

ND-OIL 8 or equivalent

(c) Install the 2 O-rings to the air conditioning tube assembly.

(d) Connect the air conditioning tube assembly.

NOTICE:
After the connection, check that the claw of the piping clamp is engaged.

(e) Attach the plate as shown in the illustration and install the bolt.

Torque : 9.8 Nm (100 kgf-cm, 87 in-lbf)

11. CONNECT CABLE TO NEGATIVE BATTERY TERMINAL

12. CHECK SRS WARNING LIGHT

(a) Check the SRS warning light Diagnosis System.

13. ADD ENGINE COOLANT

(a) Add engine coolant Service and Repair.

14. CHARGE REFRIGERANT Service and Repair

15. WARM UP ENGINE Service and Repair

16. CHECK FOR ENGINE COOLANT LEAK Testing and Inspection

17. CHECK FOR REFRIGERANT GAS LEAK

(a) Check for refrigerant gas leak Service and Repair.

18. INSTALL UPPER RADIATOR SUPPORT SEAL Installation

19. INSTALL NO. 1 ENGINE UNDER COVER SUB-ASSEMBLY Installation

20. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY LH Installation

21. INSTALL FRONT FENDER SPLASH SHIELD SUB-ASSEMBLY RH Installation