Reassembly

1GR-FE STARTING: STARTER: REASSEMBLY

1. INSTALL STARTER ARMATURE ASSEMBLY

(a) Install the starter armature to the starter yoke.

2. INSTALL STARTER BRUSH HOLDER ASSEMBLY

(a) Install the starter brush holder.

(b) Connect the 4 brushes to the starter brush holder.





(1) Using a screwdriver, hold back the brush spring.

(2) Connect the brush to the starter brush holder.

NOTICE:
Check that the positive (+) lead wires are not grounded.

(c) Place a new O-ring in position on the commutator end frame.

(d) Install the commutator end frame with the 2 screws.





Torque : 1.5 Nm (15 kgf-cm, 13 in-lbf)

3. INSTALL MAGNET STARTER SWITCH ASSEMBLY

(a) Apply high temperature grease to the idle gear, steel ball, return spring, clutch roller and retainer.

(b) Insert the steel ball into the starter clutch.





(c) Insert the return spring into the starter clutch.





Text in Illustration





(d) Install the starter clutch, idle gear, retainer and clutch roller to the starter drive housing.

(e) Install the starter drive housing to the magnet starter switch with the 2 bolts.





Torque : 5.9 Nm (60 kgf-cm, 52 in-lbf)

4. INSTALL STARTER YOKE ASSEMBLY

(a) Install a new O-ring to the groove of the starter yoke.

(b) Install the starter yoke to the starter switch.





Text in Illustration





HINT
Align the claw of the starter yoke with the groove of the starter switch.

(c) Install the starter yoke to the starter switch with the 2 bolts.





Torque : 5.9 Nm (60 kgf-cm, 52 in-lbf)

(d) Connect the lead wire to terminal C with the nut.

Torque : 5.9 Nm (60 kgf-cm, 52 in-lbf)