Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSTOYOTA2009YARIS S, 4D HATCHBACKREPAIR AND DIAGNOSIS (SINGLE PAGE)ENGINE PERFORMANCEFUEL DELIVERYENGINE FUEL SYSTEMFUEL TANKINSTALLATION

2009 Toyota Yaris S, 4D Hatchback

Fuel Tank: Installation

2009 Toyota Yaris S, 4D HatchbackSECTION Installation

NOTE: Always use "Tone" socket wrench E10 when removing the rear seat.

INSTALL FUEL TANK ASSEMBLY
1. Install the fuel tank main tube onto the fuel tank.
2. Clean the bolt hole and remove any grease.
  
  Fig 1: Identifying Fuel Tank Main Tube
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
3. Install the fuel tank with 4 new bolts.
  Torque: 14 N*m (146 kgf*cm, 10 ft.*lbf)
  
  Fig 2: Locating Fuel Tank Bolts
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FUEL TANK FILLER PIPE SUB-ASSEMBLY LOWER
1. Connect the fuel tank filler pipe and install the clamp.
  
  Fig 3: Locating Fuel Tank Filler Pipe Clamp
  Courtesy of © TOYOTA, LICENSE AGREEMENT TMS1002
CONNECT FUEL TANK BREATHER TUBE
1. Align the fuel tank breather tube connector with the pipe, push the fuel tube connector in until the retainer makes a click sound, then lock the cover of the connector.
  NOTE:
  - Check that there are no scratches or foreign matter on the disconnected parts of the fuel tank breather tube connector and pipe before performing this work.
  - After connecting, pull the pipe and fuel tank breather connector to make sure that they are securely connected.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.